研究生: |
曾孟賢 Meng-Hsien Tseng |
---|---|
論文名稱: |
Faster RCNN應用於自適應碳化矽基板缺陷辨識 Faster RCNN applied to adaptive silicon carbide substrate defect identification |
指導教授: |
鄭正元
Jeng-Ywan Jeng |
口試委員: |
鄭正元
Jeng-Ywan Jeng 林上智 Shang-Chih Lin 李奇澤 Chi-Tse Lee |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2023 |
畢業學年度: | 111 |
語文別: | 中文 |
論文頁數: | 111 |
中文關鍵詞: | 卷積神經網絡 、碳化矽 、碳化矽基板 、碳化矽基板缺陷辨識 |
外文關鍵詞: | silicon carbide substrate, silicon carbide substrate defect recognition |
相關次數: | 點閱:273 下載:0 |
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碳化矽是一種具有優異電子特性和高熱穩定性的半導體材料,4H導電型碳化矽基板作為高功率半導體元件製造中的最常用也最重要的材料,其中晶體缺陷對對後續元件的品質有很大的影響,輕則元件效率降低重則元件失效,所以提高對晶體缺陷的辨識精度為重中之重的任務,而KOH蝕刻控制不易,缺陷大小變化程度很大,本研究使用Faster RCNN來對4H-N型碳化矽半導體的晶體缺陷進行自適應辨識,使用Faster RCNN卷積神經網絡配合預訓練模型ResNet50作為訓練晶體缺陷辨識的模型架構,使用三種KOH蝕刻的持溫時間來揭露碳化矽晶體缺陷,將其區分為大、正常和小三種尺寸大小的缺陷,並使用G公司的S機器來對碳化矽晶圓進行缺陷檢測掃描蒐集缺陷照片並做為訓練資料。
接著對缺陷照片上的缺陷類型做分類並對其做標記,使用卷積神經網絡學習後,對十組碳化矽晶體缺陷照片進行缺陷辨識測試,辨識後再使用人工檢查補償錯誤對其進行漏抓率、誤判率和正確率的計算,針對辨識結果進行分析並更改標記策略和調整資料庫缺陷照片,觀察模型權重測試後的正確率變化,最後再和G公司的S機器的辨識準確率做比較,以補足超出S機器檢測範圍之正確率的缺失。
Silicon carbide is a semiconductor material with excellent electronic properties and high thermal stability. Among various materials used in the manufacturing of high-power semiconductor devices, 4H-N type silicon carbide substrates are the most commonly used and critical.
Crystal defects in these substrates significantly impact the quality of subsequent semiconductor components, leading to decreased efficiency or even device failure.
Thus, enhancing the precision of crystal defect recognition is of paramount importance.
KOH etching is not easy to control, and the defect size varies greatly.
In this study, Faster RCNN (Region-based Convolutional Neural Networks) is used for adaptive recognition of crystal defects in 4H-N type silicon carbide semiconductors.
Faster RCNN, a deep learning approach, is combined with the pre-trained ResNet50 model to construct the defect recognition framework.
To reveal crystal defects, three different durations of KOH (Potassium Hydroxide) etching are employed, categorizing the defects into three size classes: large, normal, and small.
And to build the recognition model, defect images are collected by scanning the silicon carbide wafers using G Company's S machine, which serves as the defect inspection system.
Subsequently, the defect types in the images are classified and annotated and employ a convolutional neural network for learning.
The model is tested on ten sets of silicon carbide crystal defect images, and any errors are manually checked and compensated.
Key performance metrics, such as recall rate, false positive rate, and accuracy, are calculated to evaluate the recognition results.
Through analysis of the recognition outcomes, the annotation strategy and refine the database of defect images are adjusted as needed. Additionally, the changes in accuracy by testing the model's weights are observed. Finally, the recognition accuracy of our Faster RCNN-based approach with that of G Company's S machine to address any deficiencies in recognition accuracy beyond the S machine's detection range is compared.
This research integrates machine learning and deep learning techniques, and its outcomes are expected to contribute significantly to defect identification and quality control in the manufacturing of high-power semiconductor devices using 4H-n type silicon carbide substrates.
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