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研究生: 黃品恩
Pin-En Huang
論文名稱: 分數圈變壓器二次側漏感影響之研究
Impact Research of Secondary Side Leakage Inductance in Fractional-Turn Transformer
指導教授: 劉益華
Yi-Hua Liu
邱煌仁
Huang-Jen Chiu
口試委員: 劉益華
Yi-Hua Liu
邱煌仁
Huang-Jen Chiu
張佑丞
Yu-Chen Chang
學位類別: 碩士
Master
系所名稱: 電資學院 - 電機工程系
Department of Electrical Engineering
論文出版年: 2023
畢業學年度: 111
語文別: 中文
論文頁數: 91
中文關鍵詞: 氮化鎵分數圈平板變壓器二次側漏感高功率密度
外文關鍵詞: Gallium Nitride, Fractional-turn planner transformer, Secondary side Leakage Inductance, High-power density
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  • 本論文提出應用於資料中心48 V電壓調節模組的48 V降 6 V隔離式直流直流轉換器。本電路架構採用能夠在全附載範圍達到一次側開關零電壓切換、二次側開關零電流切換的全橋LLC串聯諧振轉換器,將開關的操作頻率固定在諧振點做為直流變壓器使用。在切換頻率為1 MHz時,功率開關的切換損耗會大幅上升,因此採用寬能隙元件氮化鎵取代傳統矽元件,以降低功率開關的損耗。針對變壓器二次側為低電壓大電流的規格,本文利用分數圈平板變壓器,於二次側多組中心抽頭的結構下,降低二次側迴路功率元件的電流應力,並且維持8:1圈比的電壓轉換比下,一、二次側繞組的圈數將比傳統變壓器更少,具有更低直流銅線損耗的優勢。本文於多組二次側架構下分析各迴路雜散元件對電路之影響,並針對變壓器板層繞組的排列進行探討及優化,最終選擇銅線損耗最佳的排列進行變壓器繞組設計。同時將變壓器的尺寸大小利用參數化設計,在合理的損耗範圍內選擇最佳功率密度之設計點。最終實現切換頻率為1 MHz、輸入電壓48 V、輸出電壓6 V、輸出功率為600 W且功率密度為54.987 W/cm3,最高效率可以達到97.107 %的LLC串聯諧振式轉換器。


    This thesis proposes a 48 V-6 V isolated DC-DC converter for 48 V voltage regulation modules in data centers. This architecture uses a full-bridge LLC series resonant converter that can achieve ZVS on the primary side and ZCS on the secondary side in the range for full load conditions. The switching frequency of the power devices is selected at the resonance point and use it as a DC transformer. Under 1 mega switching frequency, the switching loss increases significantly when op-erating, the MOSFET device is replaced by GaN device to reduce the losses of the power devices. For the specification of low-voltage and high-current on the secondary side of the transformer, this paper adopts a fractional-turn planar transformer to reduce the current stress of the power components of the secondary side loop under the structure of multiple sets of center taps on the secondary side, and maintaining the voltage conversion ratio of 8:1, the number of turns of the primary and secondary side windings will be less than that of traditional transformers, which has the advantage of lower DC copper loss. Under the transformer with multiple secondary winding, this paper research the impact of secondary side parasitic parameters. The winding arrangement of the transformer are discussed, and the size of the transformer is designed by parameterization, to find the design point of the best power density within a reasonable loss range. Finally, an LLC series resonant converter with a switching fre-quency of 1 MHz, an input voltage of 48 V, an output voltage of 6 V, an output power of 600 W, the power density of 54.987 W/cm3 and a maximum efficiency of 97.107 % is realized.

    摘要 iv Abstract v 致謝 vi 目錄 i 圖索引 iii 表索引 vii 第一章 緒論 1 1.1 研究動機與目的 1 1.2 章節大綱 3 第二章 多繞組變壓器模型 4 2.1 多繞組變壓器互感模型 4 2.2 獨立附載 7 2.3 並聯附載 20 2.4 電路特性驗證與比較 24 第三章 分數圈變壓器設計 27 3.1 LLC零切條件探討與死區時間等效電路 28 3.2 四分之一圈鐵心結構與設計 30 3.3 鐵心損耗 34 3.4 銅線損耗 37 3.5 設計點選擇 48 第四章 實驗結果 55 4.1 實體電路 55 4.2 測試流程 56 4.2.1 二段斜率說明 57 4.2.2 效率優化 61 4.3 實測波形 63 第五章 結論與未來展望 69 5.1 結論 69 5.2 未來展望 70 附錄A 71 附錄B 75 參考文獻 76

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