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研究生: 鹿為公
WEI-KUNG LU
論文名稱: 應用半導體雷射之高速積層製造設備的電控設計及開發
Applied Semiconductor Laser Electronic control design and development of High-speed Additive Manufacturing technology
指導教授: 鄭正元
Jeng-Ywan Jeng
謝志華
Chih-Hua Hsieh
口試委員: 鄭正元
Jeng-Ywan Jeng
林上智
Simon Lin
謝志華
Chih-Hua Hsieh
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 53
中文關鍵詞: 半導體高速積層製造電控
外文關鍵詞: High-speed Additive Manufacturing technology, Laser Electronic control, design
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  • 本研究致力於研究及開發一套有別於現今單一雷射配合振鏡或縱軸橫軸 (XY軸) 的雷射三維列印技術,將雷射模組化以提高擴充及更換零件的彈性,並以更多的雷射模組實現如今無法達到的高速三維列印技術,以提高工業產能,並最終目標可將列印出來之物件達到可以作為最終產品的水平。
    有別於其他單點掃描式的雷射燒結三維列印機台,本論文的研究方向為不需使雷射焦點於材料表面來回掃描燒結成形,改以多雷射模組於單次縱向的掃描行程內,將目標區域內的圖案燒結並成形,且機台中雷射模組可擴充,模組數量愈多,意味著單次行程內可提供更高密集度成形水平及更大的成形範圍,藉由模組化的設計,賦予其更高彈性,使得此研究於未來的擴充性大幅提升,也不局限於固定的雷射數量、列印密度及範圍。
    研究初期以單一雷射模組主,確認其可行性其採集必要之雷射溫度變化、溫度對於波長之影響、溫度對於雷射二極體的影響、數位訊號於大電流下的干擾等等數據,並不斷修正硬體及優化軟體,以符合多雷射模組的高速列印系統。
    完成後逐漸增加模組,優化演算法及速度,並不斷確認及測試可行性,使得硬體擴充之下軟體也能精準控制所有訊號,提升列印品質及整體系統的可靠度,完成最初本論文的目標,提高工業整體的製造水平及產能。


    This research is devoted to the research and development of a set of laser 3D printing technology which is different from the current single laser with galvanometer or vertical axis and horizontal axis (XY axis), and the laser is modularized to improve the flexibility of expansion and replacement of parts , and use more laser modules to achieve high-speed 3D printing technology that cannot be achieved today, so as to increase industrial production capacity, and the ultimate goal is to reach the level of printed objects that can be used as final products.
    Different from other single-point scanning laser sintering 3D printing machines, the research direction of this thesis is not to make the laser focus on the surface of the material to scan back and forth for sintering and forming, and instead use multiple laser modules in a single longitudinal In the scanning stroke, the pattern in the target area is sintered and formed, and the laser modules in the machine can be expanded. The more modules, the higher the density forming level and the larger the forming range can be provided in a single stroke. , through the modular design, it gives it higher flexibility, so that the future expansion of this research is greatly improved, and it is not limited to a fixed number of lasers, printing density and scope.

    摘要 3 致謝 4 第一章 緒論 5 1.1 前言 5 1.2 研究動機及目的 6 1.3 研究流程及論文架構 7 第二章 文獻回顧 9 2.1 積層製造技術 9 2.2 雷射粉末熔融成型製造技術 16 2.3 高速積層製造技術 19 第三章 單雷射系統控制 20 3.1 半導體雷射系統 20 3.2 功率控制 23 3.3 雷射驅動穩定方法 25 3.4 雷射移動控制系統 27 3.5 雷射散熱系統 34 第四章 頁寬式3D列印之多雷射系統控制 37 第五章 結論與未來展望 48 參考資料 50

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