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研究生: 張峻豪
Chun-Hao Chang
論文名稱: 具備液態複合材料添加物分散性控制之新型面成型快速原型系統研發
Development of a novel area forming rapid prototyping system with additive distribution control for liquid composite materials
指導教授: 邱士軒
Shih-Hsuan Chiu
口試委員: 鄧惟中
Wei-Chung Teng
溫哲彥
Che-yen Wen
學位類別: 碩士
Master
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 101
中文關鍵詞: 快速原型3D 列印面光罩光硬化樹脂添加物分散度控制
外文關鍵詞: Rapid prototyping, three dimensional printer, photo-mask, photopolymer, additive distribution control
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  •   本研究之目的是以面光罩快速原型製程(Mask projection stereolithography apparatus)為基礎,研發出新型的面成型快速原型系統。面光罩快速原型製程與其他快速原型製程相比,具有製程簡單、加工時間短、成品表面粗糙度佳與尺寸精度高等優點。然而,面光罩快速原型系統的加工成型原料為光硬化樹脂,當樹脂中的添加物分散不均勻時,不僅無法提升成品的品質,甚至使成品內部產生應力集中,導致品質下降。
      為了克服這樣的問題,本研究以具有兩組攪拌裝置的供料槽控制添加物的分散性,使添加物能均勻地分散在光硬化樹脂中,以利提高成品的品質。此外,搭配刮刀的供料裝置可以提高成品的表面平整度。最後,本研究將利用樹脂硬化厚度、表面粗糙度評估、刮刀與鋪層測試(尺寸精度評估)、光硬化樹脂添加物分散性測試、材料機械性質硬度試驗、材料機械性質拉伸試驗、動態黏彈、3D元件製作等實驗,進行系統改善和軟硬體加工參數的調整,以落實本研究之目標。


    The purpose of this research is to develop a novel photo-mask rapid prototyping system based on mask projection stereolithography apparatus (MPSLA). By contrast with other RP technologies, MPSLA is simpler in procedure, less build time in process, better surface roughness on product and more accurate in product dimensional accuracy. However, the raw material of product in MPSLA is photopolymer.The quality of product of MPSLA will be worse when the additives are bed mixed in the photopolymer.
    In order to overcome the problem, this research utilizes mixing tank with two stirrers to control the distribution of additive.Besides, this research use material feeder with scraper to increase surface finish of the product.
    Finally, the experiments are used to adjust the process parameters and to improve the system, where the experiments consist of the surface accuracy assessment, sweeper and overlay testing,the thickness of the resin curing experiments, slurry characteristic testing, the mechanical properties , dynamic mechanical analysis and 3D component production.

    摘要 Abstract 誌謝 目錄 圖索引 表索引 第一章 緒論 1.1 前言 1.2 研究背景 1.2.1 快速原型加工原理 1.2.2 快速原型系統分類 1.2.3 光硬化樹脂與硬化原理 1.3 研究動機與目的 第二章 面成型快速原型系統設計與開發 2.1 系統架構 2.1.1 攪拌供料系統 2.1.2 刮料(鋪層)裝置 2.1.3 成像系統 2.1.4 成型平台機構 2.1.5 新型快速原型機設計圖 2.2 光罩圖層製作 2.3 系統整合 2.3.1 機台組裝 2.3.2 控制機箱設計 2.3.3 軟體設計 2.4 分散性控制 第三章 實驗介紹與實驗結果 3.1 實驗介紹 3.1.1 實驗材料 3.1.2 複合材料製備 3.1.3 實驗使用儀器介紹 3.2 實驗步驟與結果討論 3.2.1 樹脂硬化厚度實驗 3.2.2 表面粗糙度評估 3.2.3 刮刀與鋪層測試(尺寸精度評估) 3.2.4 光硬化樹脂添加物分散性測試 3.2.5 材料機械性質硬度試驗 3.2.6 材料機械性質拉伸試驗 3.2.7 動態黏彈實驗 3.2.8 3D元件製作 第四章 結論與未來規劃 4.1 結論 4.2 未來展望 參考文獻

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