研究生: |
楊翔仁 HSIANG ZEN YANG |
---|---|
論文名稱: |
高速3D列印製作數位牙模 用以量產透明矯正器製程研究 High-speed 3D printing to make digital dental molds Research on the process for mass production of clear aligners |
指導教授: |
鄭正元
Jeng, Jeng-Ywan |
口試委員: |
林上智
Shang-Chih Lin 陳俊名 Chun-Ming, Chen |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2022 |
畢業學年度: | 110 |
語文別: | 中文 |
論文頁數: | 67 |
中文關鍵詞: | 積層製造 、數位牙模 、客製化量產 、高速3D列印 |
外文關鍵詞: | Additive manufacturing, Digital dental molds, Customized mass production, High-speed 3D printing |
相關次數: | 點閱:160 下載:0 |
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本論文主要是將高速積層製造技術導入牙醫產業製程當中,希望藉由其數位化、自動化、高精度等獨特優勢,解決傳統牙體技術中耗時費工的牙模製作過程,發掘出能突破隱形矯正器生產所需要大量客製化製程條件瓶頸,研擬出一套可供業界執行參考的製程模板,協助國產數位牙醫技術能量的提升增進國產醫療器材的國際競爭力。
研究的主軸是應用兩款高速3D列印技術(大面積LCD光固化成形技術與MJF多射流熔融粉末燒結成形技術)做為製程核心工作也就是齒列模型的生產方法,發揮其數位化與自動化的優勢大幅提升牙模產能與生產速度,在具備量產條件之下同時兼具客製化能力且讓量產的每一件成品都是依病患齒列量身訂做而成。
研究最後發現兩款高速3D列印技術來生產數位牙模每週的產能約可達500至800/PCS,比起仿間一般3D列印設備每週產能約40-50個來看產能增加超過10倍之多,如相較於傳統牙技以手工方式生產牙模來看產能差異更是高達百倍。若在前期製成的圖資檔案處理與後期製程真空成型若皆能自動化,此隱形矯正器生產效率更相較傳統製程數百倍之多。
This paper mainly introduces the high-speed additive manufacturing technology into the dental industry process, hoping to solve the time-consuming and labor-intensive dental mold making process in the traditional dental technology with its unique advantages such as digitization, automation, and high precision, and explore breakthroughs. The production of invisible aligners requires a lot of customized process conditions. We developed a set of process templates that can be used as a reference for the industry to help improve the technical energy of domestic digital dentists and enhance the international competitiveness of domestic medical equipment.
The main axis of the research is to apply two high-speed 3D printing technologies (large-area LCD light-curing technology and multi-jet fusion powder sintering technology) as the core work of the process, that is, the production method of the dental models. Its advantages of digitization and automation greatly increase the productivity and production speed of dental molds. Under the conditions of mass production, it also has the ability to customize and make each finished product in mass production tailored to the patient's dentition. made.
At the end of the study, it was found that the weekly production capacity of two high-speed 3D printing technologies to produce digital dental molds can reach about 500 to 600/PCS, which is an increase in production capacity compared with the weekly production capacity of common general 3D printing equipment of about 40-50 pieces. More than 10 times, such as the production capacity difference is as high as 100 times compared with the traditional dental technique to manually produce dental molds. In addition, if the processing of the pre-made graphics files and the post-process vacuum forming can be automated, the production efficiency is hundreds of times that of the traditional process.
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