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研究生: 劉子綸
LIU-TZU-LUN
論文名稱: 改善高速頁寬式半導體雷射積層製造設備的預熱方式暨TPU列印分析
Improving Preheating for Page-wide Semiconductor Laser High Speed Additive Manufacturing, Application and Analysis for TPU Printing
指導教授: 鄭正元
Jeng-Ywan Jeng
謝志華
Chih-hua Hsieh
口試委員: 鄭正元
Jeng-Ywan Jeng
林上智
Shang-Chih Lin
謝志華
Chih-hua Hsieh
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 94
中文關鍵詞: 高速積層製造頁寬式雷射預熱TPU
外文關鍵詞: High speed additive manufacturing, Page wide lasers, preheat, TPU
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  • 本研究旨在改善多雷射頁寬式高速列印技術的預熱方式,有別於其他單點掃描式的雷射燒結 3D 列印設備,大多將預熱熱源安裝在列印槽體上方,頁寬式雷射模組在X軸載台上新增預熱熱源,透過移動式預熱的方式進行粉末預熱,在單次行程內同時達到舖粉、預熱以及雷射燒結,減少等待粉末預熱的時間,縮短列印流程,藉此達到高速列印的目的。
    本研究將先前頁寬式雷射列印機的持溫設備進行改良,達到大範圍的照射面積,確保粉末不會因雷射燒結前後溫差過大而產生翹曲,並於X軸載台上安裝預熱熱源,使粉末快速抵達預熱溫度,加速列印流程,同時加裝溫控模組,隨時監控粉末的溫度,並確保設備運作正常。
    完成預熱設備相關的所有改良之後,使用自製TPU粉末進行列印測試,比較不同預熱方式對於列印成品的影響,檢測其機械性質並以SEM觀察粉末燒結情況,達到移動式預熱燈對於高速積層製造效果,並提升TPU拉伸試片的機械性質。


    This research improves the preheating method of multi-laser page width high-speed printing technology. Different from other single-point scanning laser sintering 3D printing equipment, most of the preheating heat sources are installed above the printing tank. The page-width laser module adds a preheating heat source on the X-axis stage, and preheats the powder by means of mobile preheating, which can simultaneously achieve powder coating, preheating and laser sintering in a single stroke, reducing waiting The powder preheating time shortens the printing process, thereby achieving the purpose of high-speed printing.
    In this study, the temperature holding equipment of the previous page-width laser printer was improved to achieve a wide range of irradiation area to ensure that the powder will not be warped due to the excessive temperature difference before and after laser sintering, and installed on the X-axis stage Preheat the heat source to make the powder reach the preheating temperature quickly and speed up the printing process. Simultaneously, a temperature control module was installed to monitor the temperature of the powder at any time and ensure the normal operation of the equipment.
    After completing all the improvements related to the preheating equipment, the self-made TPU powder was printing test, compared the influence of different preheating methods in the printed product, examined its mechanical properties and observe the powder agglomeration with SEM and created a mobile preheating lamp. For high-speed lamination manufacturing effect, and improve the mechanical properties of TPU stretched sheet.

    摘要 I ABSTRACT II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 XI 第一章、緒論 1 1.1 前言 1 1.2 研究動機 2 1.3 實驗流程 3 1.4 論文架構 5 第二章、文獻回顧 6 2.1、積層製造 6 2.2、雷射粉床熔融成型技術 8 2.2.1、選擇性雷射燒結 9 2.3、高速積層製造 11 2.3.1、HP Multi Jet Fusion 4200 13 2.3.2、EOS 15 2.3.3、CLIP 16 2.3.4、頁寬式半導體雷射模組 17 2.4 SLS粉末熱性質和燒結 18 2.4.1 半結晶材料 19 2.4.2 非結晶材料 20 第三章、頁寬式半導體雷射預熱模組改善 22 3.1頁寬式設備架構 22 3.2預熱系統架構 26 3.2.1預熱系統改善 29 3.2.2列印槽均勻度實驗 31 3.3移動式預熱模組架構 40 3.4溫控模組 44 第四章 應用預熱方式於TPU粉末的列印分析 48 4.1 TPU材料性質分析 48 4.1.1 TPU熱性質分析-DSC 48 4.1.2應用於SLS TPU粉末製備 50 4.1.3 TPU 分光光譜儀測試 52 4.2 分析預熱方式對於TPU列印參數之影響 54 4.2.1持溫方式列印分析 56 4.2.2預熱方式列印分析 60 4.2.3不同預熱方式列印分析比較 64 4.3 碳黑比例對列印之影響 66 4.4列印方向對列印之影響 69 4.4.1 Z軸旋轉列印方向分析 69 4.4.2 X軸旋轉列印方向分析 71 4.5探討商用3D列印機台與頁寬式雷射高速列印機拉伸強度比較 73 4.6 TPU 鞋墊列印 75 第五章、結論與未來展望 77 5.1 結論 77 5.2 未來展望 77 參考資料 78

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