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研究生: 彭景呈
Jing-Cheng Peng
論文名稱: 雷射表面紋理化於真空硬焊對WC-Co接合件特性測試之開發
Development of Laser Surface Texturing on the Evaluation Tests of Vacuum Brazed WC-Co Joint
指導教授: 鄭正元
Jeng-Ywan Jeng
口試委員: 洪基彬
Ji-Bin Horng
薛人愷
Ren-Kae Shiue
丘群
Chun-Chiu
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 107
中文關鍵詞: 碳化鎢雷射表面紋理化真空硬焊剪切強度測試
外文關鍵詞: Tungsten Carbide, Laser Surface Texturing, Vacuum Brazing, Shear Strength Test
相關次數: 點閱:230下載:2
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  • 本研究規劃以奈秒雷射進行雷射表面紋理化(Laser Surface Texturing)製程於碳化鎢硬質合金 (WC-8Co)母材表面建構圖紋(點狀、十字型)特徵,後將碳化鎢子母材以真空硬焊方式接合(使用銀基焊料 60Ag-24Cu-24In-2Ti),並探討在剪切強度測試下焊料能因滲入表面圖紋而產生釘扎效應(pinning effect),提升碳化鎢焊接件的抗剪切強度。
      實驗結果顯示,雷射表面紋理化製程可提高碳化鎢表面粗糙度值,當真空硬焊時焊料可成功滲入碳化鎢表面圖紋。不同持溫溫度會減少基材的硬度值,但改善金屬材料的焊接特性。在剪切強度測試中,發現由於母材為碳化鎢的狀態下,焊接介面強度已超過材料本身抗剪強度,因碳化鎢材料本身機械性質影響,雷射表面圖紋效果的影響無明顯改善。其中當焊接在持溫溫度830 ℃時可得到最大抗剪強度201.1 MPa。


    In this study, the laser surface texturing process was performed(dot and cross pattern) on the surface of tungsten carbide (WC-8Co), and explore the shear strength test under the condition filler metal can infiltrate the surface pattern and produce pinning effect, enhance the brazing shear strength of tungsten carbide(WC-8Co).
      Experimental results show laser surface texturing process can increase the surface roughness of tungsten carbide(WC-8Co). filler metal can be successfully infiltrated tungsten carbide surface pattern after vacuum brazing process. Different holding temperature will reduce the hardness of the substrate, but improve the brazing properties of materials. In the shear strength test, it was found that the strength of the brazed interface had exceeded the shear strength of the material itself. Due to the mechanical properties of the tungsten carbide material itself, the effect of the laser surface pattern has no significant improvement. Where the maximum shear strength is 201.1 MPa when brazed at a holding temperature of 830 ℃.

    摘要 I Abstract II 目錄 III 圖目錄 VII 表目錄 XI 第一章、緒論 1 1.1研究背景 1 1.2研究目的 4 1.3研究方法 5 1.4論文架構 7 第二章、文獻回顧 8 2.1實驗材料-碳化鎢 8 2.1.1簡介 8 2.1.2分類 9 2.1.3應用 10 2.2研究加工方法-雷射表面紋理化 11 2.2.1簡介 11 2.2.2雷射材料加工 12 2.2.3雷射表面紋理化應用 13 2.3材料接合方法 14 2.3.1硬焊製程簡介 14 2.3.2硬焊製程應用 15 2.3.3影響硬銲製程之要素[26] 18 2.4真空技術應用於材料硬焊 22 2.4.1簡介 22 2.4.2真空硬焊用於材料接合 25 2.4硬焊接合填料 29 2.4.1硬焊接合現象之探討 29 2.4.2潤濕性 30 2.4.3毛細管現象 31 第三章、研究方法 36 3.1實驗材料 36 3.1.1接合母材 36 3.1.2硬焊填料 37 3.2實驗設備 39 3.2.1雷射加工系統 39 3.2.2掃描振鏡雷射系統 40 3.2.3 Z軸電控平台 42 3.2.4真空加熱爐 43 3.2.5超音波震盪機 45 3.2.6鑽石刀片切割機 45 3.3檢測設備 47 3.3.1掃描式電子顯微鏡(SEM) 47 3.3.2 維克式(Vickers)硬度試驗機 47 3.3.3光學顯微鏡(OM) 49 3.3.4萬能試驗機 50 3.3.5熱重分析儀(TGA) 50 3.3.6雷射共軛焦顯微鏡 51 3.4實驗工作 52 3.4.1焊件試片製備 54 3.4.2硬焊填料製備 54 3.4.3熱重分析儀(TGA) 55 3.4.4雷射表面紋理化加工參數測試 56 3.4.5雷射表面紋理化加工圖紋建置 57 3.4.6雷射表面紋理化圖紋表面形貌分析 58 3.4.7真空硬焊製程 60 3.4.8掃描式電子顯微鏡(SEM)剖面觀測 64 3.4.9焊件硬度檢測 65 3.4.10焊件剪切強度試驗 66 第四章、研究結果與討論 68 4.1銀基填料熱重分析儀結果(TGA) 68 4.2雷射表面紋理化參數測試 69 4.2.1聚焦深度 69 4.2.2焊料需求 70 4.3雷射表面紋理化加工圖紋與表面形貌分析 74 4.3.1光學顯微鏡觀察加工圖紋 74 4.3.2加工圖紋表面形貌分析 75 4.3.3.銀基合金硬焊填料於焊道分佈 85 4.4真空硬焊持溫溫度對接合件影響 87 4.4.1接合件顯微組織樣貌 87 4.4.2真空硬焊持溫溫度對接合件硬度之影響 89 4.4.3真空硬焊持溫溫度對接合件剪切強度之影響 90 第五章、結論與未來展望 95 5.1結論 95 5.2未來展望 96 參考文獻 97 附錄(Appendix) 102

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