微珠擊對印刷電路板碳化鎢鑽頭耐久性的影響｜國立臺灣科技大學博碩士論文系統

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研究生：	蔡忠毅 Jong-Yih Tsai
論文名稱：	微珠擊對印刷電路板碳化鎢鑽頭耐久性的影響 Influence of Micro Shot Peening on the Durability of Tungsten Carbide Bits for Drilling Printed Circuit Boards
指導教授：	林舜天 Shun-Tian Lin
口試委員:	修芳仲 Fang-Jung Shiou 唐自標 Tzu-Piao Tang
學位類別：	碩士 Master
系所名稱：	工程學院 - 材料科學與工程系 Department of Materials Science and Engineering
論文出版年：	2006
畢業學年度：	94
語文別：	中文
論文頁數：	64
中文關鍵詞：	印刷電路板、鑽針、田口方法、玻璃珠、噴砂機、碳化鎢鑽頭、微珠擊
外文關鍵詞：	Printed Circuit Boards, Tungsten Carbide Bits for Drilling, DOE, CPK, Shot Peening
相關次數：	點閱：299 下載：9
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近年來電子產品的需求不斷的提昇，而印刷電路板（Printed Circuit Board, PCB）為所有電子產品重要的組件，鑽孔作業又為PCB的製作流程中一重要的製程。由於PCB鑽頭的材質多以碳化鎢為其主要生產原料，近年來碳化鎢原料的價格不斷的上漲，造成生產的成本也相對的昇高，因此業者多開發替代的方式如改質或是利用其它輔助方式如表面鍍膜，試圖增加鑽針的使用壽命來達到降低生產的成本。本研究係利用Shot Peening 的效應進行對鑽針表面的改質，經由使用實驗計劃法(Design Of Experiment, DOE)，採用田口的最穩健設計的方式，來找出重要參數的水準位置，再運用最佳化的條件，實際鑽孔驗證，是否可以增加鑽針的耐用性。研究結果顯示，經由Micro Shot Peening (MSP)的鑽針，因為鑽針強度的被提昇及鑽針表面的平滑度改善，所以在鑽孔數的比較上相對於沒有處理的鑽針有明顯的增加。

The demand for electronic products is increasing in recent years while the printed circuit board (Printed Circuit Board, PCB ) is an important part of all electronic products. Moreover, the drilling process is one of the important processes in manufacturing PCB. Tungsten Carbide is commonly used in making PCB drilling bits. In recent years, the price of Tungsten Carbide material has increased dramatically and that makes the cost of producing drilling bits relatively higher than before. So, the manufacturers of the drilling bits either tried to use substitute material to produce the bits or use auxiliary methods like coating process to increase the use life of the drilling bits to lower the operation cost of the customers. This research is by using the shot peening effect and through the Design of Experiment (DOE) and the most stable design of Taguchi Method to search for the level position of the most important parameters. Then, use the best factors acquired and go through drilling experiments to verify whether the durability of the bits can be increased. The result reveals that the drilling bits with Micro Shot Peening (Micro Shot Peening,MSP) treatment can last drilling more holes than the drilling bits without MSP treatment.

中文摘要．．．．．．．．．．．．．．．．．．．．．．．．．Ⅰ
英文摘要．．．．．．．．．．．．．．．．．．．．．．．．．Ⅱ
誌謝．．．．．．．．．．．．．．．．．．．．．．．．．．．Ⅲ
圖表索引．．．．．．．．．．．．．．．．．．．．．．．．．Ⅳ
第一章  緒言．．．．．．．．．．．．．．．．．．．．．．．1
第二章	 文獻回顧 ．．．．．．．．．．．．．．．．．．．．．3
2-1 實驗計劃法 ．．．．．．．．．．．．．．．．．．3
2-1-1  直交表．．．．．．．．．．．．．．．．．3
2-1-2  新田口方法．．．．．．．．．．．．．．．5
2-1-3  舊田口方法．．．．．．．．．．．．．．．5
2-1-4  新舊方法的比較．．．．．．．．．．．．．5
2-1-5  田口方法之參數設計．．．．．．．．．．．6
2-1-6  SN 比．．．．．．．．．．．．．．．．．6
2-1-7  田口的兩階段最佳化程序．．．．．．．．．8
2-1-8  參數設計的資料分析．．．．．．．．．．．8
2-2 印刷電路板．．．．．．．．．．．．．．．．．．10
2-2-1  PCB鑽頭．．．．．．．．．．．．．．．10
2-2-2  鑽孔機．．．．．．．．．．．．．．．．．12
2-2-3  鑽孔加工的條件設定．．．．．．．．．．．12
2-2-4  機械鑽孔的品質檢查．．．．．．．．．．．12
2-2-5  鑽頭的製程能力指數．．．．．．．．．．．13
2-3珠擊處理．．．．．．．．．．．．．．．．．．．16
2-3-1  珠擊處理的歷史．．．．．．．．．．．．．16
2-3-2  珠擊處理的原理．．．．．．．．．．．．．17
2-3-3  珠擊對材料的影響．．．．．．．．．．．．19
2-3-4  珠擊擊處理的殘留應力．．．．．．．．．．20
2-3-5  殘留應力和應力的總和．．．．．．．．．．20
2-3-6  珠擊硬化的效應．．．．．．．．．．．．．22
2-4珠擊處理在粉末冶金（PM）上的運用．．．．．．．22
2-5  不同硬度珠擊介質的比較 ．．．．．．．．．．．23
2-6參數的控制．．．．．．．．．．．．．．．．．．24
2-6-1  強度．．．．．．．．．．．．．．．．．．25
2-6-2  覆蓋率．．．．．．．．．．．．．．．．．25
2-6-3  珠擊的介質．．．．．．．．．．．．．．．26
第三章　實驗方法及步驟．．．．．．．．．．．．．．．．．．28
3-1 實驗目的．．．．．．．．．．．．．．．．．．．28
3-2 實驗設備及材料．．．．．．．．．．．．．．．．28
3-2-1  本實驗設備所使用的機器設備．．．．．．．28
3-2-2  實驗材料．．．．．．．．．．．．．．．．30
3-3 實驗步驟．．．．．．．．．．．．．．．．．．．31
3-3-1  第一階段實驗．．．．．．．．．．．．．．31
3-3-2　第二階段實驗 ．．．．．．．．．．．．．33
3-3-3  第三階段實驗．．．．．．．．．．．．．．34
3-3-4  物理性的量測及分析．．．．．．．．．．．34
第四章　結果及討論．．．．．．．．．．．．．．．．．．．．35
4-1 第一階段實驗結果及討論　．．．．．．．．．．．35
4-1-1 確認實驗．．．．．．．．．．．．．．．．40
4-2 第二階段實驗結果及討論　．．．．．．．．．．．41
4-3 實驗的驗證．．．．．．．．．．．．．．．．．．46
4-4 物理性的量測及分析．．．．．．．．．．．．．．49
4-4-1動態分析 ．．．．．．．．．．．．．．．．49
4-4-2靜態分析(SEM) ．．．．．．．．．．．．．50
4-4-3靜態分析(孔壁品質的檢測) ．．．．．．．．55
第五章	結論．．．．．．．．．．．．．．．．．．．．．．．57
附錄一．．．．．．．．．．．．．．．．．．．．．．．．．．59
附錄二．．．．．．．．．．．．．．．．．．．．．．．．．．60
參考文獻．．．．．．．．．．．．．．．．．．．．．．．．．61

                                

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