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研究生: 王信文
Shin-Wen Wang
論文名稱: 機器手臂輔助拋光圓柱形工件之研究
Research on the Robot Assisted Polishing of a Cylindrical Workpiece
指導教授: 鄧昭瑞
Geo-Ry Tang
口試委員: 修芳仲
Fang-Jung Shiou
陳亮光
Liang-kuang Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 55
中文關鍵詞: 機器手臂拋光正反向運動學參數識別
外文關鍵詞: robot manipulator, polishing, forward and inverse kinematics, parameter identification
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本研究旨在使用機器手臂輔助拋光圓柱形工件。本文首先介紹機器手臂數學模型並推導正反向動學。由於組立完成之機器手臂包含製造與組裝誤差,實驗中嘗試以參數識別方法校準手臂幾何參數。研究過程中,先經由電腦模擬探討在有與無量測誤差的情形下,校準方法使用量測資料空間大小對參數內含誤差的影響,以作為設定機器手臂量測方法之依據。實驗中利用攝影鏡頭與高度規量測末端效應器位置後,以數值方法計算最適幾何參數。經由安排機器手臂在校準前後分別執行拋光作業,由實驗結果顯示手臂校準後,拋光工件之表面粗糙度較佳。


The goal of this research is to develop the robot assisted polishing for a cylindrical workpiece. This work studies the mathematic model for the manipulator and the formulas for the forward and inverse kinematics are derived. Since the geometry of a commercial robot always differs from its design nominal shape due to the manufacturing and assembling tolerances, this work tries to improve the positioning accuracy through a parameter identification procedure to calibrate the robot. In the computer simulation, the uncertainties involved in the robot parameters are analyzed for the position data of the robot end effector collected from different workspaces while the measurement errors are included or excluded. To assist the robot calibration, a camera and a micrometer with dial indicator are used to measure the positions of robot end effector. Finally, a cylindrical workpiece held by the robot is polished. Based on the experimental results, the surface roughness of the workpiece polished by the calibrated robot is improved in comparison with that polished by the un-calibrated robot.

目錄 中文摘要..................................................................................................Ⅰ 英文摘要..................................................................................................Ⅱ目錄..........................................................................................................Ⅲ 圖索引......................................................................................................Ⅴ 表索引......................................................................................................Ⅶ 第一章 緒論……………………………………………………………..1 1-1研究動機………………………………………..………………1 1-2文獻回顧…………………………………….………………….2 1-3論文架構 ……………………………………………………....4 第二章 機器手臂正反運動學………………….……………………….6 2-1齊次轉換矩陣…………………………………………………..7 2-2正向運動學………………………………………..……………8 2-3解析法之反向運動學…………….……………………….......10 2-4牛頓法.....…...…………………………………………………15 2-5 數值法之反運動學.....…...………………………….………..16 第三章 機器手臂之校準........................................................................17 3-1 無量測誤差之校準模擬……………….………......…………17 3-2有量測誤差之校準模擬……………....…………....................20 3-2-1局部工作空間校準……………………......…………...20 3-2-2全域工作空間校準………......………………………...25 3-3順應性補償………..…………………………....……………..27 第四章 校準與拋光實驗………………………………………………29 4-1 校準量測設備…………………….…………………………..29 4-2 機器手臂校準參數之幾何…………………………………...31 4-3順應性量測實驗………………………………………………34 4-4機器手臂輔助拋光……………………………...…………….35 4-4-1拋光硬體設備…………………...........………………..37 4-4-2圓柱形工件之校準………….....…….......…………….38 4-4-3 校準與拋光結果比較………....…….…………………39 第五章 結論與未來展望………………...…………………………….41 參考文獻………………………………………………………………..44 附錄A…………………………………………………………………..47 附錄B…………………………………………………………………..52 附錄C…………………………………………………………………..53 附錄D…………………………………………………………………..54 附錄E…………………………………………………………………..55

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