研究生: |
黃朝鈿 Chou-Dian Huang |
---|---|
論文名稱: |
SUS 316L被覆Inconel 52M機械性質研究 Mechanical Properties of Inconel 52M cladded on Stainless Steel 316L |
指導教授: |
蔡顯榮
Hsien-Lung Tsai |
口試委員: |
王朝正
Chaur-Jeng Wang 鄭慶民 Ching-Min Cheng |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2009 |
畢業學年度: | 97 |
語文別: | 中文 |
論文頁數: | 103 |
中文關鍵詞: | 316L 、鎳基合金 、銲接 、惰性氣體電弧銲 、熱裂 |
外文關鍵詞: | 316L, inconel, welding, GTAW, hot-cracking |
相關次數: | 點閱:225 下載:7 |
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本研究以惰性氣體電弧銲接(GTAW),將Inconel 52M被覆於SUS 316L上,研究管件進行異種金屬銲補時,被覆後母材與銲料間的機械性質、微觀組織、化學成分及裂縫敏感性,作為銲接時的參考。
被覆後之試片以光學顯微鏡計算稀釋率,配合可調應變試驗機觀察銲件之熱裂敏感性,利用微小維克氏硬度試驗機分析試片硬度分佈,電子顯微鏡觀察被覆材之層間形貌,及能量分散光譜儀分析析出物及各層成分。
實驗結果顯示入熱量越高,對母材的稀釋率就越高;相同應變量條件下,高入熱量產生之裂紋總長度將小於低入熱量產生之裂紋總長度,並且高入熱量的裂縫屬固化裂縫(Solidification Cracking)在裂縫形貌上為圓潤樹枝狀且有較高的硫磷含量,而低入熱量的裂縫屬失延裂縫(Ductility-Dip Cracking)裂縫型態較為尖銳;銲後機械強度部份,因為銲接時會有殘留應力,故銲後不論是銲料或是母材,均有硬度提升的跡象。
This study clads Inconel 52M on SUS316L by Gas Tungsten Arc Welding. When processing dissimilar metal welding, we observe the region between base and filler metal for its mechanical properties, microstructure, chemical elements, and hot-cracking susceptibility, which serve as a reference for further welding.
A microscope is used to calculate the dilution of specimen, and specimens’ hot-cracking susceptibility in varestraint test is assessed. Then we analyze the hardness distribution from specimen in Hardness Vickers. Finally, Scanning Electron Microscope is used to observe details between layers and Electron Dispersion Spectrum to get the elements of precipitation particle and each layer.
The results show that the higher the heat input, the higher the dilution ratio of matrix. Under the same amount of strain, the total crack length for the higher heat input specimen is longer than the lower one. And the crack type of high heat input belongs to solidification cracking with smooth shape, and high S and P content. The crack which resulted from lower heat input is ductile-dip cracking, with a sharper crack surface. For the residual stress after welding, the hardness of weldment will both increase in filler and base metal.
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