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研究生: 洪長輝
CHANG-HUI HUNG
論文名稱: 探討Inconel 718合金應用於雷射積層製造技術之製程分析
Study the process analysis of Inconel 718 alloy applied to laser lamination manufacturing technology
指導教授: 鄭正元
Jeng-Ywan Jeng
謝志華
Chih-Hua Hsieh
口試委員: 鄭正元
Jeng-Ywan Jeng
林上智
Shang-Chih Lin
謝志華
JHIH-HUA SIE
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 81
中文關鍵詞: 金屬積層製造複合材料半導體雷射生坯
外文關鍵詞: metal additive manufacturing, composite material, diode laser, green part
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  • 金屬積層製造現今為產業發展與學術研發的主軸,研發關於金屬或陶瓷之積層製造更是未來各項行業的目標。但關於現今積層製造多以用SLM或是黏結劑的方式製造金屬積層製造的成品,而非具有以雷射燒結生胚使生胚成形並燒結之間接式的金屬積層製造。

    本實驗以上述方式建構一整套完整的間接式金屬積層製造研究,並以燒結出3D物件作為最終目標,在以商用機台Sinterit Lisa以半導體雷射為能量源列印生胚後,經過全熱脫法進行脫脂,並燒結拉伸試棒。再已理論材料強度做為比對,並在最後燒結出具有4成原始強度的金屬拉伸試棒與小型渦輪結構做結尾。


    Metal laminate manufacturing is now the main axis of industrial development and academic research and development, and research and development on metal or ceramic laminate manufacturing is the goal of various industries in the future. However, regarding the current lamination manufacturing, most of the metal lamination products are manufactured by means of SLM or adhesives, rather than the metal lamination manufacturing with the indirect method of forming the green embryo by laser sintering and sintering.

    In this experiment, a complete set of indirect metal lamination manufacturing research is constructed in the above-mentioned way, and the final goal is to sinter 3D objects. The degreasing method was used for degreasing, and the tensile test bar was sintered. The theoretical material strength is then compared, and finally a metal tensile test bar with 30% of the original strength and a small turbine structure are sintered at the end.

    摘要 1 ABSTRACT 2 誌謝 3 目錄 4 圖目錄 6 表目錄 10 第一章 緒論 12 1.1 前言 12 1.2 研究動機 12 1.3 研究流程 13 1.4 論文架構 14 第二章 文獻回顧 15 2.1 間接式金屬積層製造技術 18 2.1.1 METAL BINDER JETTING 19 2.1.2 METAL FFF (Freeform Fabrication) 20 2.2 黏著劑型金屬材料 22 2.2.1 蠟基不鏽鋼 25 2.2.2 塑基不鏽鋼 29 第三章 Inconel 718用於選擇性雷射燒結之可行性研究 31 3.1 黏著劑型英高鎳合金(Inconel 718)的粉末製作 31 3.1.1 Inconel 718粉末特性 31 3.1.2 以密鍊法製作黏結劑型Incnoel 718粉末 33 3.2 列印與複雜結構可行性測試 38 3.2.1 SLS列印試片成形 38 3.2.2 SLS IN718複雜生胚列印 41 第四章 黏著劑型IN718的脫脂與燒結分析 46 4.1 以高溫爐進行脫脂分析之可行性確認 46 4.1.1 熱脫法用於黏著劑Inconel 718的可行性分析 47 4.1.2 熱重分析與熱脫曲線 51 4.1.3 脫脂試片之樣貌與性質分析 56 4.2 燒結實驗 62 4.2.1 IN718試片與機械性質 64 4.2.2 3D物件燒結測試 73 第五章 結論與未來研究方向 75 5.1 結論 75 5.2 未來研究方向 75 參考文獻 76

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