研究生: |
洪長輝 CHANG-HUI HUNG |
---|---|
論文名稱: |
探討Inconel 718合金應用於雷射積層製造技術之製程分析 Study the process analysis of Inconel 718 alloy applied to laser lamination manufacturing technology |
指導教授: |
鄭正元
Jeng-Ywan Jeng 謝志華 Chih-Hua Hsieh |
口試委員: |
鄭正元
Jeng-Ywan Jeng 林上智 Shang-Chih Lin 謝志華 JHIH-HUA SIE |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2022 |
畢業學年度: | 110 |
語文別: | 中文 |
論文頁數: | 81 |
中文關鍵詞: | 金屬積層製造 、複合材料 、半導體雷射 、生坯 |
外文關鍵詞: | metal additive manufacturing, composite material, diode laser, green part |
相關次數: | 點閱:240 下載:0 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
金屬積層製造現今為產業發展與學術研發的主軸,研發關於金屬或陶瓷之積層製造更是未來各項行業的目標。但關於現今積層製造多以用SLM或是黏結劑的方式製造金屬積層製造的成品,而非具有以雷射燒結生胚使生胚成形並燒結之間接式的金屬積層製造。
本實驗以上述方式建構一整套完整的間接式金屬積層製造研究,並以燒結出3D物件作為最終目標,在以商用機台Sinterit Lisa以半導體雷射為能量源列印生胚後,經過全熱脫法進行脫脂,並燒結拉伸試棒。再已理論材料強度做為比對,並在最後燒結出具有4成原始強度的金屬拉伸試棒與小型渦輪結構做結尾。
Metal laminate manufacturing is now the main axis of industrial development and academic research and development, and research and development on metal or ceramic laminate manufacturing is the goal of various industries in the future. However, regarding the current lamination manufacturing, most of the metal lamination products are manufactured by means of SLM or adhesives, rather than the metal lamination manufacturing with the indirect method of forming the green embryo by laser sintering and sintering.
In this experiment, a complete set of indirect metal lamination manufacturing research is constructed in the above-mentioned way, and the final goal is to sinter 3D objects. The degreasing method was used for degreasing, and the tensile test bar was sintered. The theoretical material strength is then compared, and finally a metal tensile test bar with 30% of the original strength and a small turbine structure are sintered at the end.
[1] M.Godec et al., “Hybrid additive manufacturing of Inconel 718 for future space applications,” Mater. Charact., vol. 172, p. 110842, 2021, doi: https://doi.org/10.1016/j.matchar.2020.110842.
[2] B.Onuike andA.Bandyopadhyay, “Additive manufacturing of Inconel 718 – Ti6Al4V bimetallic structures,” Addit. Manuf., vol. 22, pp. 844–851, 2018, doi: https://doi.org/10.1016/j.addma.2018.06.025.
[3] A.Mostafaei, E. L.Stevens, J. J.Ference, D. E.Schmidt, andM.Chmielus, “Binder jetting of a complex-shaped metal partial denture framework,” Addit. Manuf., vol. 21, pp. 63–68, 2018, doi: https://doi.org/10.1016/j.addma.2018.02.014.
[4] A.Cano-Vicent et al., “Fused deposition modelling: Current status, methodology, applications and future prospects,” Addit. Manuf., vol. 47, p. 102378, 2021, doi: https://doi.org/10.1016/j.addma.2021.102378.
[5] J.Gonzalez-Gutierrez, G.Stringari, andI.Emri, “Powder Injection Molding of Metal and Ceramic Parts,” 2012. doi: 10.5772/38070.
[6] I.Todd andA. T.Sidambe, “6 - Developments in metal injection moulding (MIM),” in Advances in Powder Metallurgy, I.Chang andY.Zhao, Eds.Woodhead Publishing, 2013, pp. 109–146. doi: https://doi.org/10.1533/9780857098900.1.109.
[7] W. S.Liu, L. P.Long, andY. Z.Ma, “Compatibility of catalytic debinding ingredients,” Zhongguo Youse Jinshu Xuebao/Chinese J. Nonferrous Met., vol. 22, no. 7, pp. 2097–2102, 2012, doi: 10.19476/j.ysxb.1004.0609.2012.07.032.
[8] J.Gonzalez-Gutierrez, S.Cano Cano, S.Schuschnigg, C.Kukla, J.Sapkota, andC.Holzer, “Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives,” Materials (Basel)., vol. 11, p. 840, May2018, doi: 10.3390/ma11050840.
[9] X.Jiang, D.Li, R.Lu, Z.Yang, andZ.Liu, “Study of hyperbranched polymer on POM-based binder in metal injection molding,” Mater. Res. Express, vol. 6, no. 12, p. 125377, 2020, doi: 10.1088/2053-1591/ab79d0.
[10] D.Sanétrník, “Optimization of processing of powder injection molding feedstocks prone to phase separation,” no. April, 2019.
[11] H.Pervez, M. S.Mozumder, andA.-H. I.Mourad, “Optimization of Injection Molding Parameters for HDPE/TiO₂ Nanocomposites Fabrication with Multiple Performance Characteristics Using the Taguchi Method and Grey Relational Analysis.,” Mater. (Basel, Switzerland), vol. 9, no. 8, Aug.2016, doi: 10.3390/ma9080710.
[12] C.Suwanpreecha andA.Manonukul, “A Review on Material Extrusion Additive Manufacturing of Metal and How It Compares with Metal Injection Moulding,” Metals (Basel)., vol. 12, no. 3, p. 429, 2022, doi: 10.3390/met12030429.
[13] S.Banerjee andC. J.Joens, “7 - Debinding and sintering of metal injection molding (MIM) components,” in Handbook of Metal Injection Molding, D. F.Heaney, Ed.Woodhead Publishing, 2012, pp. 133–180. doi: https://doi.org/10.1533/9780857096234.1.133.
[14] D. M.Marhöfer, “Design and Manufacture of Molded Micro Products Using Concurrent Engineering,” p. 397, 2016.
[15] H.Valérie, “3D PRINTING OF INCONEL 718 BY MEAM (METAL EXTRUSION ADDITIVE MANUFACTURING) Dissertation and Annexes,” no. February, 2021.
[16] “技術發展與應用 市場需求,” no. Mim.
[17] J.Ding et al., “Characterization of precipitation in gradient Inconel 718 superalloy,” Mater. Sci. Eng. A, vol. 804, p. 140718, 2021, doi: https://doi.org/10.1016/j.msea.2020.140718.
[18] A. A.Tafti, V.Demers, S. M.Majdi, G.Vachon, andV.Brailovski, “Effect of thermal debinding conditions on the sintered density of low-pressure powder injection molded iron parts,” Metals (Basel)., vol. 11, no. 2, pp. 1–14, 2021, doi: 10.3390/met11020264.
[19] M.Turker, D.Godlinski, andF.Petzoldt, “Effect of production parameters on the properties of IN 718 superalloy by three-dimensional printing,” Mater. Charact., vol. 59, no. 12, pp. 1728–1735, 2008, doi: https://doi.org/10.1016/j.matchar.2008.03.017.
[20] M.-A.Porter, “Effects of binder systems for metal injection moulding.” 2003. [Online]. Available: http://urn.kb.se/resolve?urn=urn:nbn:se:ltu:diva-44001