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研究生: 莊鈺雰
Yu-Fen Chuang
論文名稱: 軸承失效實驗平台開發及數據驗證
Development of Experimental Bearing Failure Platforms and Data Validation
指導教授: 梁書豪
Shu-hao Liang
郭重顯
Chung-Hsien Kuo
口試委員: 黃漢邦
Han-Pang Huang
林其禹
Chyi-Yeu Lin
陸敬互
Ching-Hu Lu
學位類別: 碩士
Master
系所名稱: 電資學院 - 電機工程系
Department of Electrical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 英文
論文頁數: 71
中文關鍵詞: 長短期記憶網路異常偵測滾珠軸承小波包分解小波包能量特徵主成分分析
外文關鍵詞: Long short-term Memory, anomaly detection, rolling bearing, WPD, wavelet packet energy feature, PCA
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滾珠軸承作為機械設備中重要的旋轉零件之一,也時常是機械故障的問題之一。軸承的工作狀態正常與否直接影響了機械設備的性能,因此軸承故障檢測技術的研究具有其發展意義與價值。本文主要討論滾動軸承在實際使用和安裝場景中可能出現的異常和故障。本論文采用自行設計的平台結合高、低成本兩個加速度規來採集滾動軸承正常和異常狀態的振動信號。採用主成分分析(PCA)和小波包分解(WPD)作為特徵提取方法,對原始軸承震動訊號進行提取、分解和重構,得到小波包能量特徵。根據特徵提取方法提取的特徵作為長短期記憶(LSTM)網絡的輸入特徵,對軸承的狀態(如正常、偏心、不平衡、撞擊)進行分類訓練。通過提出的兩種特徵提取方法與不同規格的加速度規進行比較,驗證我們的模型精度達到了 97%。達到在不同狀態的訊號特徵情況下能夠分辨軸承問題是屬於哪種異常,提早進行故障排除,以利工廠機械設備能有最大程度的產能與效能。


Rolling bearing is one of the essential parts of mechanical equipment and is often the cause of mechanical failure. And the bearing’s working condition affects the performance of mechanical equipment. Therefore, the research on bearing anomaly detection techniques has excellent value. This thesis primarily discusses the abnormalities and failures of rolling bearings during actual use and installation scenarios. This thesis uses a self-designed platform combined with two high- and low-cost accelerometers to collect vibration signals of both normal and abnormal states of rolling bearings. Principal components analysis (PCA) and wavelet packet decomposition (WPD) are used as feature extraction methods to extract, decompose and reconstruct the bearing signal and calculate wavelet packet energy feature. According to the features extracted by the feature extraction method as the input features of the long short-term memory (LSTM) network, the state of the bearing (e.g., normal, off-center, unbalanced, impact) is classified and trained. By comparing the two proposed feature extraction methods with accelerometers of different specifications, verify our model accuracy reaches 97%. Knowing the signal characteristics of different states, bearing problems can be distinguished by abnormality type, and troubleshooting can thus be performed in advance so that machines can achieve their most tremendous capacity and efficiency.

Table of Contents 指導教授推薦書 i 口試委員會審定書 ii 致謝 iii 摘要 iv Abstract v List of Figures viii List of Tables x Nomenclature xi Chapter 1. Introduction 1 1.1 Research Background and Motivation 1 1.2 Research Purpose 3 1.3 Literature Review 3 1.4 Thesis Architecture 9 Chapter 2. System Architecture and Platform Design 10 2.1 System Architecture 10 2.2 Sensor Deployment 11 2.2.1 Experiment platform 11 2.2.2 Signal acquisition hardware 14 Chapter 3. Methods 18 3.1 Bearing Anomaly Feature Frequency 18 3.2 Feature Extraction Theory 20 3.2.1 Fast Fourier Transform (FFT) 20 3.2.2 Wavelet Transfer 21 3.2.3 Wavelet Packet Decomposition (WPD) 22 3.2.4 Principal Component Analysis (PCA) 24 3.3 Signal Analysis based on WPD 25 3.3.1 Time-domain vibration signal analysis 25 3.3.2 Wavelet packet energy feature extraction 30 3.3.3 Frequency spectra of envelope signal based on wavelet packet coefficient of dissociation 33 Chapter 4. Signal Processing 38 4.1 Feature Extraction 38 4.2 Long short-term memory (LSTM) 42 4.3 Model Training 44 Chapter 5. Experiments and Validation 46 5.1 Dataset 46 5.2 Experiment results 47 Chapter 6. Conclusion and Further work 53 6.1 Conclusion 53 6.2 Further work 53 REFERENCES 55

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