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研究生: 黃至廷
Zhi-Ting Huang
論文名稱: 一個圓柱狀產品的自動化倉儲系統之設計與製造
Design and Manufacturing of An Automatic Storage System for Cylindrical Products
指導教授: 林柏廷
Po-Ting Lin
口試委員: 林柏廷
Po-Ting Lin
陳羽薰
Yu-Hsun Chen
楊錫閔
Hsi-Min Yang
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 133
中文關鍵詞: 倉儲設備機電整合人機介面可程式化邏輯控制器
外文關鍵詞: Warehousing Equipment, Mechatronics, Human-machine Interface(HMI), Programmable Logic Controller(PLC)
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  • 近年來科技產業蓬勃發展,先進設備生產的產品更是五花八門,越來越多的廠商會需要使用倉儲設備來管理引進的零件品項或自家生產的產品。本研究協助廠商開發一套倉儲管理設備與系統,依照廠商需求設計出具有12個圓柱狀產品存放空間的倉儲設備,每個倉儲空間直徑約150mm,長度約1000mm,因此,本研究希望藉由機電整合規劃出能夠運用機構和系統控制,選擇特定倉儲做貨物存放或取出的設備。
    本研究設計可分為控制系統與設備機構兩大部分,在控制系統方面,利用人機介面(Human-machine Interface, HMI)作為上位控制器,搭配可程式化邏輯控制器(Programmable Logic Controller, PLC)達到監視與控制系統的功能,PLC系統輸入端連接感測器作定位和感測物體的效果,輸出端則連接馬達,設定驅動器為位置模式控制輸出的脈波並決定馬達運轉的方向和距離,在設備機構方面,利用馬達帶動齒輪和鏈條,使12個倉儲空間在長約1650mm,寬約1300mm,高約660mm的空間中運轉,並使用線性馬達搭配頂出機構,作為將貨物從圓柱狀貨架推出的裝置。操作系統能輸入貨物名稱至人機介面,且輸入的名稱能隨著設備運轉將名稱移動至相對的倉儲位置,方便操作者監視貨物在倉儲中的位置,每當操作人員從人機介面選擇12個圓柱狀貨架中的某一個運轉至出貨口時,系統中的程式會計算運轉距離及貨架間的間隔,並在出貨口設置兩個感測器作為倉儲運轉後的定位,若運轉有所偏差則立即自動修正偏差,使操作者能夠順利執行下一步,將貨物從倉儲中推出。


    In recent years, the technological advancement in Industrial sector has flourished rapidly and range of goods produce by cutting-edge machinery was diversified. Usage of storage equipment will be heavily required by manufacturers to manage their own goods or to classify, organise and store them in warehouses. In this research a solution is developed to assists the manufacturers by a set of equipment for warehouse management systems. According to the need of manufacturer, a warehouse equipment is built with 12 cylindrical storage spaces each having space of 150 mm diameter and 1000 mm in length. Plan out equipment will use institutional and institutional and system controls to select specific warehouses for storage or retrieval of goods. This research study is divided into two components i.e. the control system and equipment mechanism. The monitoring and control system functions are carried out by the programmable logic controller (PLC) with human-machine interface (HMI) as upper controller. Position and sensing of objects is governed by the input end of the PLC system and the output end is connected to the motor, and the driver is set to the position mode to control the output pulse and determine the direction and distance of the motor. 12 Storage spaces run by gears and chains in a space of about 1650 mm in length, 1300 mm in width and 660 mm in height with a linear motor ejector mechanism, which push out the goods from the cylindrical shelf. The operating system can input the name of the goods to the man-machine interface, with this the entered name will move the relative storage position along the operation of equipment, which monitors the position of the goods in the storage. whenever a user chooses 12 from the man-machine interface, the programme in the system will determine the running distance and the distance between the shelves when one of the cylindrical shelves approaches the delivery port. It will then put two sensors at the delivery port as a result of the storing process. Any deviations are promptly adjusted automatically, allowing the operator to carry out the the step to push the goods out of the storage.

    摘要 I ABSTRACT II 誌謝 IV 目錄 V 圖目錄 VIII 表目錄 XVI 符號索引 XVII 第一章、緒論 1 1.1 前言 1 1.2 研究動機 6 第二章、硬體設備與機電設計 7 2.1 倉儲與電路設計 7 2.1.1 機構設計 8 2.1.2 機構分析 19 2.1.3 電路設計 34 2.2 機構力學計算 36 2.2.1 機構扭力計算 36 2.2.2 機構推力計算 43 2.3 人機介面(HMI) 45 2.3.1 設備規格 47 2.3.2 通訊方式 48 2.4 可程式化邏輯控制器(PLC) 51 2.5 光學感測器 54 2.5.1 感測器規格 56 2.5.2 感測器應用方式 58 2.6 電控元件介紹 60 第三章、軟體系統與設計 70 3.1 人機介面軟體介紹 70 3.1.1 HMI軟體介面 70 3.1.2 軟體程式編輯介面 71 3.1.3 系統功能設計 73 3.1.4 軟體程式設計 80 3.2 可程式化邏輯控制器軟體介紹 86 3.2.1 PLC軟體介面 86 3.2.2 軟體暫存器介紹 88 3.2.3 編程應用指令 90 3.2.4 編程系統設計 91 第四章、實驗方法與結果 97 4.1 倉儲設備架設與控制流程 97 4.2 功能操作流程 100 4.2.1 系統初始值設定 100 4.2.2 儲存貨物流程 101 4.2.3 寸動運轉控制 102 4.2.4 模式運轉控制 103 第五章、結論與未來展望 106 5.1 結論 106 5.2 未來展望 107 參考文獻 108

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