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研究生: 林鼎雲
Ding-yun Lin
論文名稱: 鎳鈦合金膽管支架製程研究
Fabrication Process Study of Nitinol Biliary Stent
指導教授: 張復瑜
Fuh-Yu Chang
口試委員: 鐘俊輝
Chun-hui Chung
陳品銓
Pin-Chuan Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 105
中文關鍵詞: 膽管支架鎳鈦合金電解拋光光纖雷射
外文關鍵詞: Biliary stent, Nitinol, Electropolishing, Fiber
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  • 膽管癌(Cholangiocarcinoma)為一種肝膽腫瘤,可能造成膽管阻塞並導致阻塞性黃疸。現今治療方式之一為膽管支架放置術,此方式為將支架利用細導管送至膽管阻塞部位後,使支架撐開阻塞的膽管,讓膽汁流通,提高癌症病患的存活時間及生活品質。
    本研究利用脈衝光纖雷射切割膽管支架,首先找出最佳聚焦位置、雷射功率、脈衝重覆頻率及切割速度等參數進行測試,其最佳切割條件為雷射脈衝能量0.105mJ、脈衝重複頻率170kHz、切割速度1mm/s,並且使用乾燥空氣為輔助氣體,氣體壓力為0.6MPa進行支架雷射切割。切割完成之支架便進行擴張實驗,在實驗中發現支架結構在擴張時常有斷裂情形,初步判斷此問題與支架結構寬度不同有關,其發生原因可能為雷射加工精度不足所導致,造成支架結構擴張不均勻,部分結構應變過大,最終導致支架結構斷裂。在本篇論文中也進行了鎳鈦合金膽管支架雷射加工後的後處理製程實驗。在熱處理實驗中探討形狀記憶合金在不同熱處理時間其相轉變溫度(Af)之影響,此外也進行了鎳鈦合金膽管支架之酸洗與電解拋光實驗,並嘗試找出較佳的酸洗與電解拋光製程之操作參數。


    Bile duct and gallbladder cancer may cause obstructive jaundice. One of current treatment methods is biliary stent placement technique. A biliary stent is delivered by a thin catheter to the site of obstruction, then the stent relieve the bile duct obstruction. Biliary stent placement technique can improve life quality and give longer survival time of cancer patients.
    In this study, pulsed fiber laser was used to cut biliary stent. First, tests were performed to find the focus position, laser power, pulse repetition frequency and cutting speed and other operation parameters. The best cutting conditions for the laser are pulse energy 0.105mJ, pulse repetition frequency 170kHz, cutting speed 1mm/s, cutting one time with two offsets, and to use clean dry air with gas pressure 0.6MPa. The fabricated stents were used in the following expanding experiment. In the expanding experiment, the result indicated that the stent will devastate during the expanding process because the structure sizes of stent were not the same which was caused by laser fabrication inaccuracy. The different structure sizes formed an uniform stent expansion which causing the structure strain of stents was huge to devastate stents. In addition, in this study, the post treatment experiment of nitinol biliary stents was discussed, including heat treatment and electropolishing experiments. The heat treatment experiments showed the influence of NiTi phase transition temperature (Af) in different time. Furthermore, nitinol stents were also performed in successfully optimized electropolishing condition.

    摘要2 Abstract3 目錄6 圖目錄10 表目錄15 第一章、緒論16 1.1前言16 1.2研究動機與目的17 第二章、文獻回顧19 2.1鎳鈦合金材料介紹19 2.2雷射原理與特性22 2.2.1雷射之原理[5]22 2.2.2雷射光之特性[6]25 2.3鎳鈦合金熱處理27 2.4鎳鈦合金電化學拋光30 2.4.1電解拋光基本原理30 2.5 支架加工文獻回顧32 第三章、研究方法40 3.1實驗步驟規劃40 3.2實驗前置工作41 3.2.1支架外觀繪製41 3.3光纖雷射加工43 3.3.1光纖雷射實驗系統44 3.3.2光纖雷射實驗試片47 3.3.3光纖雷射實驗規劃48 3.4支架擴張實驗52 3.4.1支架擴張架構52 3.4.2建立有限元素模型53 3.4.3定義材料性能53 3.4.4支架模型網格化55 3.4.5邊界條件設定57 3.4.6支架結構拉伸實驗58 3.5鎳鈦合金形狀記憶60 3.6鎳鈦支架酸洗與電解拋光62 3.7量測儀器63 3.7.1掃描式電子顯微鏡(Scanning Electron Microscope, SEM)63 3.7.2光學顯微鏡64 3.7.3超音波洗淨機65 3.7.4示差掃描熱量分析儀(differential scanning calorimeter, DSC)66 第四章、實驗結果與討論67 4.1光纖雷射實驗67 4.1.1光纖雷射聚焦位置實驗67 4.1.2功率和脈衝頻率對於材料切穿之關係70 4.2鎳鈦膽管支架加工72 4.3支架擴張實驗結果74 4.3.1支架結構拉伸試驗結果74 4.3.2切割平台精度測試84 4.4鎳鈦合金形狀記憶及性質實驗結果89 4.4.1鎳鈦合金形狀記憶測試89 4.4.2不同熱處理時間對於鎳鈦合金之影響90 4.5鎳鈦合金支架拋光實驗92 4.5.1支架酸洗處理92 4.5.2支架電解拋光處理95 第五章、結論與未來展望98 5.1結論98 5.2未來展望101 參考文獻102

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