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研究生: 陳敬家
Ching-Chia Chen
論文名稱: 高頻化LLC諧振式轉換器之整合式平板變壓器設計與研製
Design and Implementation of an Integrated Planar Transformer for High-Frequency LLC Resonant Converters
指導教授: 劉益華
Yi-Hua Liu
邱煌仁
Huang-Jen Chiu
口試委員: 邱煌仁
Huang-Jen Chiu
劉益華
Yi-Hua Liu
劉宇晨
Yu-Chen Liu
張佑丞
Yu-Cheng Chang
學位類別: 碩士
Master
系所名稱: 電資學院 - 電機工程系
Department of Electrical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 69
中文關鍵詞: 可調式漏感整合式變壓器高頻磁性元件寬能隙元件
外文關鍵詞: Controllable leakage inductor, Integrated transformer, High frequency magnetic components, Wide bandgap device
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  • 本論文提出具有可調漏感整合式變壓器的LLC諧振式轉換器並應用於高功率的電源轉換器上。並且分析LLC諧振式轉換器的整流測電路結構,並且根據電壓、電流應力、整流開關導通損耗以及變壓器的繞線方式後,選擇全橋整流架構。此外為了達到高效率和高功率密度的目標,本論文採用增加磁路形式的可調漏感整合式變壓器取代諧振電感,並提出新型的鐵芯結構降低銅線損耗。為了進一步優化變壓器的鐵芯損耗以及銅線損耗,本論文將鐵芯尺寸以全參數化的形式進行分析,最終根據變壓器的總損耗以及變壓器的占地面積進行比較,選擇最具效益的設計點作為最終設計,並且使用磁性模擬軟體Maxwell針對變壓器的功能進行驗證。最終本論文提出應用於LLC諧振式轉換器的可調漏感整合式變壓器,利用漏感取代諧振電感進行設計。最終實現切換頻率操作於1 MHz、輸入電壓380 V、輸出電壓19 V、輸出功率為190 W,最高效率可以達到XX%的LLC串聯諧振式轉換器。


    In this study, a high power adaptor containing an integrated transformer with controllable leakage inductance in a high-frequency isolated LLC resonant converter was proposed as an laptop power converter. The secondary-side topological structures were analyzed from the perspectives of component loss and component stress, and a full-bridge structure was selected for secondary-side circuit architecture of the LLC resonant converter. Additionally, to achieve high power density and high efficiency, controllable leakage inductance with novel core structure was achieved through an additional reluctance length, and the added resonant inductor was replaced with the transformer leakage inductance. To optimize the transformer, the parameter of core size structure was proposed to get the optimal point between total loss and footprint of transformer and the feasibility of the new core design was verified using ANSYS Maxwell software. Finally, this paper proposes an integrated transformer without any additional resonant inductor in the LLC resonant converter. An LLC resonant converter with a 380 V input voltage, 19 V output voltage, 190W output power, and 1 MHz switching frequency was created, and a maximum efficiency of XX% was achieved.

    摘要 iii Abstract iv 誌謝 v 目錄 vi 圖索引 viii 表索引 x 第一章 緒論 1 1.1 研究動機與目的 1 1.2 論文內容大綱 4 第二章 諧振轉換器原理分析 6 2.1 串聯諧振轉換器原理分析 6 2.2 二次側整流架構分析 8 第三章 變壓器結構分析與設計 10 3.1 可調式漏感基本概念 10 3.2 鐵芯結構設計與優化 27 3.3 鐵芯設計與分析 29 3.3.1 鐵芯參數化分析 30 3.3.2 變壓器損耗分析 34 3.4 Maxwell 模擬驗證 42 第四章 實測驗證 46 4.1 實體電路 46 4.2 實測波形 47 4.3 實測數據 49 第五章 結論與未來展望 51 5.1 結論 51 5.2 未來展望 51 參考文獻 53

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