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研究生: 陳震
Chen Chen
論文名稱: 48 V-12 V高功率密度LLC諧振式轉換器 之新型變壓器設計與研製
Design and Implementation of a Novel Transformer for a 48 V-12 V High Power Density LLC Resonant Converter
指導教授: 邱煌仁
Huang-Jen Chiu
口試委員: 陳耀銘
Yaow-Ming Chen
謝耀慶
Yao-Ching Hsieh
劉益華
Yi-Hua Liu
劉邦榮
Pang-Jung Liu
王見銘
Chien-Ming Wang
邱煌仁
Huang-Jen Chiu
學位類別: 博士
Doctor
系所名稱: 電資學院 - 電子工程系
Department of Electronic and Computer Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 154
中文關鍵詞: 48V電壓調節模組新型鐵心結構新型整合式變壓器氮化鎵高功率密度
外文關鍵詞: 48V VRM, Novel Core Structure, Novel Integrated Transformer Structure, Gallium Nitride, High Power Density
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  • 本論文提出應用於資料中心48 V電壓調節模組的48 V-12 V隔離式直流-直流轉換器。考量到在1 MHz的開關切換頻率下,開關切換損耗大幅上升,因此選擇具有一次側開關零電壓切換與二次側開關零電流切換特性的LLC諧振式轉換器做為電路架構,以及採用寬能隙元件氮化鎵取代傳統的矽元件降低功率開關的截止損耗。本論文針對先前文獻中提出的數種鐵心損耗模型進行探討和分析,並利用ANSYS Maxwell模擬驗證鐵心模型在損耗計算上的差異,接著針對變壓器繞組高頻阻抗損耗模型進行推導和分析。本論文採用新型平板變壓器結構並提出新型鐵心結構,同時分析如何利用新型整合式變壓器達到兩相LLC諧振式轉換器並聯和提升效率的目的。根據鐵心磁通分布優化鐵心結構,分析繞組堆疊排列的方式降低磁動勢進而降低交流阻抗損耗和繞組並聯均流分布。並且將鐵心尺寸以參數化的形式,在數種不同的電路面積下得到最佳的變壓器損耗設計點。最後結合ANSYS Maxwell和參數化形式優化邊緣磁通對於變壓器繞組損耗影響。最終實現輸入電壓48 V、輸出電壓12 V、切換頻率操作於1 MHz、輸出功率為850 W、效率96.7%和功率密度為56 W/cm3的LLC串聯諧振式轉換器,達到兩相之間均留、高功率密度和高轉換效率的目標。


    This dissertation proposed an isolated 48 V-12 V DC–DC converter used in data centers. Considering the switching loss will increase substantially under switching frequency operated at 1 MHz. LLC resonant converter capable of zero-voltage switching at the primary-side switch and zero-current switching at the secondary-side switch was adopted. Furthermore, a wide bandgap component, namely gallium nitride, replaced the conventional silicon component to reduce the cutoff loss of the power switch. This dissertation also discussed and analyzed the core loss model and ac resistance model which was provided by several research paper and identify these loss model by ANSYS Maxwell. This dissertation proposed novel core structure to solve the issue of current sharing. Moreover, according to the flux distribution in the core and the arrangement of the transformer winding were optimized to achieve the lowest core loss and ac copper loss, respectively. The transformer size was subjected to design parameterization, and the optimal balance point between iron core loss and copper wire loss was selected under the condition of a limited circuit area. Using design parameterization and ANSYS Maxwell to optimize the copper loss increasing caused by fringing flux. The final LLC series resonant converter had a switching frequency of 1 MHz, input voltage of 48 V, output voltage of 12 V, output power of 850 W, efficiency of 96.7 %, power density of 56 W/cm3.

    摘要 i Abstract ii 誌謝 iii 目錄 vii 圖索引 ix 表索引 xiv 第一章 緒論 1 1.1 研究動機與目的 1 1.2 論文內容大綱 5 第二章 高頻變壓器損耗分析 7 2.1 高頻變壓器鐵心損耗分析 7 2.1.1 變壓器鐵心損耗種類探討 7 2.1.2 高頻變壓器鐵心損耗模型探討 15 2.2 高頻變壓器銅線損耗分析 25 2.2.1 渦電流效應 25 2.2.2 集膚效應損耗模型 29 2.2.3 鄰近效應損耗模型 37 2.2.4 多圈數繞組交流阻抗損耗模型 41 第三章 新型變壓器結構分析與設計 54 3.1 新型鐵心結構分析與設計 54 3.1.1 新型變壓器結構分析 56 3.1.2 鐵心結構優化及參數化分析 64 3.2 變壓器平衡繞組磁動勢和優化設計 69 3.2.1 變壓器導通動作模式 69 3.2.2 變壓器繞組結構優化分析 77 3.2.3 變壓器繞組磁動勢分析 83 3.3 變壓器損耗參數化和優化設計 94 3.3.1 鐵心損耗 94 3.3.2 銅線損耗 99 3.3.3 邊緣磁通損耗優化 106 第四章 實測驗證 119 4.1 實體電路 119 4.2 實測波形和測試數據 122 第五章 結論與未來展望 125 5.1 結論 125 5.2 未來展望 125 參考文獻 127

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