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研究生: 鄧憶中
YI-CHUNG TENG
論文名稱: 機器翻新概念應用於機器聯網之研發策略 -以關鍵零組件製造廠F公司為例
Application of Retrofitting concept to the R&D strategy of Internet of Machines - A case study on key component manufacturing company F
指導教授: 周碩彥
Shuo-Yan Chou
游進陽
Chin-Yang Yu
口試委員: 喻奉天
Vincent F. Yu
學位類別: 碩士
Master
系所名稱: 工程學院 - 高階科技研發碩士學位學程
Executive Master of Research and Development
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 82
中文關鍵詞: 工業4.0工業互聯網智慧製造智能感測機器聯網感測器中樞
外文關鍵詞: Industry 4.0, Industrial Internet, Smart Manufacturing, Smart Sensing, Internet of Machines, Sensor Hub
相關次數: 點閱:251下載:2
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工業4.0或稱工業互聯網的概念,是達成以需求導向和需求客製化為主要目的之智慧製造。負責製造的工廠端,尤其是針對已經發展到自動化生產階段的製造工廠而言,將會需要更換新的機器設備和資源,去建構智能感測、機器聯網、資訊系統整合與分析決策等機制來達成智慧製造目的。
然而,現有較高成本的機器設備尚未使用到購置的攤提年限,就要投入更多的生產成本來添購新機器。除了讓營運決策者卻步外,最差的是,執行者被要求以限縮的開發資源,來評估或是發展智慧製造的基礎設施,因而無法達成智慧製造,並享受其所帶來的效益。
本研究基於F公司面對大量的老舊機器沒有聯網機制的問題,提出具有感測器中樞與連網能力的產品研發策略。以機器翻新概念應用於機器聯網需求,以因應F公司面對智慧製造在工業互聯網邊緣層(智能感測與機器聯網)的技術缺口。


The concept of Industry 4.0 or Industrial Internet is to achieve smart manufacturing that the solution is on-demand and customized. Manufacturer that has achieved automated production will need to update its machine to build smart sensing, internet of machines, information system integration and decision making mechanisms to achieve smart manufacturing goals.
However, the existing high-cost machines have not reached the amortization period, and it will require to purchase new machines and network infrastructure. It will make the decision manager cease the project. The worse thing is that the executive team is setting up the sensing and networking function for machine in a poor resource. Thus, it cannot achieve smart manufacturing goals and enjoy the benefits it brings.
This study is to solve the problem that F company faces a large number of old machines without a networking mechanism, and proposes a product development strategy with a sensor hub and networking capabilities. The machine retrofitting concept is applied, connecting the machine to industrial internet to meet F's gaps in smart manufacturing.

摘要 I Abstract II 致謝 III 目錄 IV 表目錄 VII 圖目錄 VIII 第一章 緒論 1 1.1 研究背景與動機 1 1.1.1 工業4.0市場規模與技術發展趨勢 1 1.1.2 鴻海集團的戰略 2 1.1.3 F公司在智慧製造之現況 3 1.1.4 F公司在智慧製造之缺口 3 1.2 研究目的 4 1.2.1 執行機器翻新概念 4 1.2.2 智慧製造之效益 4 1.2.3 持續蒐集數據作分析 4 1.2.4 將經驗數據化 5 1.2.5 設計感測與聯網產品 5 1.3 研究範圍 6 1.3.1 產品規格探討 6 1.3.2 效益探討 6 1.4 研究流程 7 第二章 產業與技術探討 8 2.1 機器聯網技術 8 2.1.1 機器聯網發展趨勢 8 2.1.2 工業網路協定發展現況 9 2.1.3 機器聯網的實體介面 12 2.2 機器翻新技術 15 2.2.1 機器翻新發展現況 15 2.2.2 機器翻新的定義 15 2.2.3 機器翻新連網應用 16 2.3 開源硬體技術 18 2.3.1 開源硬體的定義 18 2.3.2 開源設計的優勢 19 2.3.3 開源工業控制應用 20 2.4 感測器中樞技術 21 2.4.1 感測器中樞定義 21 2.4.2 感測器中樞發展趨勢 22 第三章 關鍵技術與應用需求 23 3.1 資料擷取技術 23 3.1.1 感測器選用 23 3.1.2 雙向可控性 28 3.1.3 供電方案 29 3.1.4 感測融合運算 32 3.2 連網技術 33 3.2.1 資料更新率 34 3.2.2 時間戳記 38 3.2.3 有線連網拓譜 39 3.2.4 無線連網拓譜 40 3.3 機器翻新市場應用需求 41 3.3.1 市場分析與趨勢 41 3.3.2 可攜式診斷產品概念 42 3.3.3 固定式佈署產品概念 44 第四章 F公司與需求的結合 46 4.1 F公司背景分析 46 4.1.1 財報分析 47 4.1.2 發展方向 49 4.1.3 部門職掌 50 4.1.4 經營理念 51 4.2 F公司競爭力分析 52 4.2.1 五力分析 52 4.2.2 強弱危機綜合分析 53 4.2.3 波士頓矩陣分析 54 4.2.4 分析結果 55 4.3 產品規劃 56 4.3.1 需求目標 56 4.3.2 驅動因子 57 4.3.3 產品創新 58 4.3.4 技術規劃 61 4.3.5 策略技術藍圖 62 4.4 執行成效 64 4.4.1 沖壓機之機器翻新 64 4.4.2 成型機之機器翻新 65 第五章 結論與建議 66 5.1 結論 66 5.2 未來發展建議 67 參考文獻 68

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