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研究生: 李嘉維
Chia-wei Li
論文名稱: 以有限元素法分析引擎元件之振動
The Vibration of Engine Components Using Finite Element Analysis
指導教授: 徐茂濱
Mau-Pin Hsu
口試委員: 黃世欽
Shyh-Chin Huang
廖崇禮
Chung-Li Liao
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 180
中文關鍵詞: 引擎元件有限元素法模態測試
外文關鍵詞: Engine, finite element method, modal testing
相關次數: 點閱:273下載:1
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本研究係利用有限元素法來建立引擎元件之數值模型,以探討其振動行為。這些元件包括:凸輪軸蓋、缸頭、缸體、下曲軸箱、油底殼、正時蓋板、進/排氣凸輪軸、曲軸及排氣歧管。整個模擬分析流程是先將Pro-E軟體所完成的CAD模型經由TSV-Pre 軟體建構完整無細微破碎面的表面網格,接著利用MSC.Patran長出內部為Tetra 4之實體網格,再透過MSC.Marc將實體網格轉換為較高階之Tetra 10元素,以完成引擎各元件之有限元素模型。

隨後以模態測試之結果來調校引擎各元件之數值模型,以確認模型之準確性。但由於原型元件之推出延後以及時間資源之受限,各元件之模態測試僅能完成兩個模態,因此即使在調整楊氏係數後仍不足以充分調校某些元件之數值模型,尚須後續深入探討釐清。此外,在實驗之前,若能先獲得有限元素之模擬結果,對於加速規與激振點之佈建規劃將有極大的助益,因而也能加速完成原本即極為耗時的實驗。


This research used finite element method to build numerical models for engine components to study their vibration behaviors. The modeled main components include: cam cover, cylinder head, cylinder block, bed plate, oil pan, front cover, intake/exhaust camshafts, crankshaft, and exhaust manifold. The whole analysis process begins with the construction of surface meshes by using TSV-Pre pre-processor based on available CAD models. Solid meshes with Tetra 4 elements are then constructed by MSC.Patran pre-processor. Afterwards, Tetra 4 elements are converted to the higher-order Tetra 10 elements in order to better simulate the vibration behaviors of engine elements. The numerical FE solver Nastran can then be used to generate calculated results.
Modal testing were used to check the validity of the FE models of different components. Due to limited time and resources, only two vibration modes of each component were finished. This situation resulted in greater errors and difficulties in tuning some of the FE models. This study also noted that the time-consuming modal testing work can be shortened considerably by properly setting up accelerometers as well as excitation locations and directions if simulation results are available ahead of time.

目錄 摘要I AbstractII 誌謝III 目錄IV 圖目錄VI 表目錄XIV 第一章緒論1 1.1.前言1 1.2.研究動機與目的3 1.3.文獻回顧3 1.4.本文架構7 第二章引擎元件之有限元素分析9 2.1.有限元素法之簡介與理論9 2.2.建立引擎元件之有限元素模型13 2.3.引擎各元件之有限元素分析30 2.3.1.凸輪軸蓋之有限元素法分析31 2.3.2.缸頭之有限元素法分析34 2.3.3.缸體之有限元素法分析39 2.3.4.下曲軸箱之有限元素法分析45 2.3.5.油底殼之有限元素法分析48 2.3.1.54 2.3.2.54 2.3.3.54 2.3.4.54 2.3.5.54 2.3.6.正時蓋板之有限元素法分析54 2.3.7.排氣凸輪軸之有限元素法分析57 2.3.8.進氣凸輪軸之有限元素法分析62 2.3.9.曲軸之有限元素法分析67 2.3.10.排氣歧管之有限元素法分析73 2.4.小結77 第三章引擎元件之模態測試79 3.1.模態分析理論79 3.2.曲線嵌合法89 3.3.實驗儀器介紹與實驗步驟95 3.3.1.實驗儀器與其配置95 3.3.2.實驗步驟97 3.4.引擎元件之模態測試99 3.4.1.凸輪軸蓋之模態測試99 3.4.2.缸頭之模態測試104 3.4.3.缸體之模態測試109 3.4.4.下曲軸箱之模態測試115 3.4.5.油底殼之模態測試119 3.4.6.正時蓋板之模態測試123 3.4.7.排氣凸輪軸之模態測試127 3.4.8.進氣凸輪軸之模態測試131 3.4.9.曲軸之模態測試135 3.4.10.排氣歧管之模態測試141 第四章以實驗調校引擎各元件之有限元素模型146 4.1.引擎各元件有限元素模型之調校147 4.1.1.凸輪軸蓋有限元素模型之調校147 4.1.2.缸頭有限元素模型之調校150 4.1.3.缸體有限元素模型之調校153 4.1.4.下曲軸箱有限元素模型之調校156 4.1.5.油底殼有限元素模型之調校159 4.1.6.正時蓋板有限元素模型之調校162 4.1.7.排氣凸輪軸有限元素模型之調校164 4.1.8.進氣凸輪軸有限元素模型之調校166 4.1.9.曲軸有限元素模型之調校168 4.1.10.排氣歧管有限元素模型之調校170 4.2.結果與討論172 第五章結論與建議175 5.1.結論175 5.2.對未來研究方向的建議176 參考文獻177 作者簡介180

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