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研究生: 陳亮甫
Liang-Fu Chen
論文名稱: 移動間物件之機器手臂多次連續組裝研究
6-axis robot conducted multiple assembly implementation to an object on conveyer
指導教授: 林其禹
Chyi-Yeu Lin
口試委員: 林柏廷
Po-Ting Lin
范欽雄
Chin-Shyurng Fahn
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 96
中文關鍵詞: 連續組裝追蹤輪廓偵測二維影像治具萃盤夾片換爪工業自動化生產線
外文關鍵詞: Continuous assembling, tracking, contour detection, 2D image, jig, tray, gripper, gripper changing, industrial automatic production line
相關次數: 點閱:155下載:8
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本論文將先前本實驗室所開發的輸送帶之物件自動追蹤系統進行了改進,除了從原本的二次組裝升級成三次組裝,同時也把手動校正改成由相機視覺來輔助的自動校正功能,這樣可以提高相機偵測物件位置和角度的精確率。
隨著自動循跡組裝技術的改進,組裝孔和插入物件之間的公差也逐漸縮小至1mm,精確度的提高,則組裝細小乃至精密元件的實驗也越有機會付諸實現。本研究將把被組裝物件延伸至實際產品,以XBOX 360搖桿舉例,其內部有許多零件,若要一次連續組裝完成顯然是不可能的。由於實驗室環境的限制,機械手臂旁只有一架輸送帶,故我們把實驗分成多梯次進行,每次實驗搭配相對應的工作臺和夾爪、夾片等,以模擬工業自動化生產線上連續組裝的場景。
基於組裝物件和被偵測物件不再單一化,所使用的夾爪和夾片也就不能只有一種。針對夾取的不同物件,需設計出能夠順利夾取該物件的夾片或夾具,同時也要考慮夾爪本身的開合度,以防在組裝時與被組裝物件發生誤觸,造成物體偏移。而由於物件的不規則形狀,我們設計可以用來偵測且可固定被組裝物件的治具,輪廓既簡單又實用。再搭配換爪機構進行快速換爪,便能組裝不同的零件。上述系統,可適用各種規則與不規則形狀的產品,加速組裝效率,具有產業價值。


This thesis proposes to improve the automatic object tracking system on conveyor developed by our laboratory. In addition to upgrading from a two-time assembly to a three-time assembly implementation, we also changed the manual calibration to the auto-calibrated function supported by computer vision to improve the accuracy of camera detection of object’s position and angle.
With the improvement of the technique of auto-tracking assembly system, the tolerance between the assembly hole and inserting object can also be reduced to 1mm, by which we have better chance to conduct the assembly tasks involving precise operations. This research will extend to implement on a commercial product, the XBOX 360 controller. There are many components inside, and it is impossible to perform continuous assembly tasks in one time with our facility. Therefore, we divide the assembly tasks into several separate operations, each part equipped with a corresponding platform and a proper gripper in order to demonstrate a scene which is a continuous assembly on the industrial automatic production line.
Based on no simplification of assembly and detected object, we cannot use only one kind of gripper and need to design a gripper which is able to precisely grasp the object under consideration. Meanwhile, we also apply a proper gap tolerance of the gripper in order to prevent accidental contacts with the assembled object when during grasping, and causing the offset of the object. For tackling irregular shapes of objects, we design a jig which can be detected and fix the assembled object. The edge of the jig is simple and practical. We combined with the gripper changing mechanism to change grippers so that they can assemble different items. This system described above is suitable for the products which contain many kinds of regular or irregular shapes and it can speed up the assembly efficiency with a high industrial value.

摘要 I Abstract II 目錄 IV 圖目錄 VI 表目錄 IX 第一章 緒論 1 1.1 研究目的 1 1.2 研究動機 2 1.3 本文架構 3 第二章 理論基礎 4 2.1相機校正 4 2.1.1針孔成像 4 2.1.2內部參數 6 2.1.3形變參數 7 2.1.4外部參數 8 2.1.5相機校正和內外參數計算 12 2.2正向運動學 17 2.3反向運動學 21 2.4 Canny邊界偵測 25 2.5最小外接矩形 29 2.6齊次轉換矩陣及Tait–Bryan角 32 第三章 實驗器材與設置 35 3.1工業相機 35 3.2機械手臂 36 3.3自動輸送機 40 3.4旋轉編碼器 41 3.5產品組裝的治具 43 3.6換爪機構 45 3.7組裝零件的萃盤 48 3.8螺絲整列機 49 3.9傳送追蹤卡 50 3.10夾爪 54 3.11真空產生器與真空吸盤 55 3.12組裝用夾片及其它配備 57 第四章 XBOX連續組裝系統 59 4.1 XBOX 360搖桿簡述 60 4.1.1 內部零件結構 60 4.1.2 手動組裝流程 64 4.2相機校正 67 4.3齊次座標轉換與外部參數計算 68 4.4 XBOX 360搖桿連續自動組裝 70 4.4.1 組裝工作分配 70 4.4.2 各工作臺組裝細節 72 第五章 實驗結果 76 第六章 結論與未來展望 81 6.1 結論 81 6.2 未來展望 82 參考文獻 83

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