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研究生: 楊勝驄
Sheng-Tsung Yang
論文名稱: 應用深度學習模型於表面瑕疵檢測的研究
Application of Deep Learning Model on Surface Defect Detection
指導教授: 王福琨
Fu-Kwun Wang
口試委員: 羅士哲
Shih-Che Lo
陳子立
Tzu-Li Chen
王福琨
Fu-Kwun Wang
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2023
畢業學年度: 111
語文別: 中文
論文頁數: 70
中文關鍵詞: 表面瑕疵檢測YOLO物件偵測
外文關鍵詞: Surface Defect Detection, YOLO, Object Detection
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產品表面瑕疵檢測一直以來都是熱門的研究領域,所謂有生產活動就會有不良品的產生,問題在於如何更快速,更有效率地將瑕疵檢測出來,讓不良品不會流入消費者或客戶手中。近幾年隨著電腦科學(Computer Science)的普及,大量與人工智能(Artificial Intelligence)相關的應用充斥於我們的生活當中,像是以自然語言處理應用的聊天機器人,ChatGPT的出現不管是幫助個人獲得問題的解答,也幫助企業應用科技來改善公司運作流程,人員招募,減少大量且繁瑣的重複性任務上,讓企業可以將更多的時間及金錢放在更重要的業務上。在產品表面瑕疵上,自動光學檢測(Automated Optical Inspection)已經應用於工業界多年,不管是半導體業的晶圓缺陷、或是PCB業檢測外觀瑕疵都有不錯的效果,近幾年應用深度學習(Deep Learning)模型來協助產線自動化的提升上以FPN(Feature Pyramid Network)為基礎的Faster R-CNN與其之後的相關後續的改善模型及YOLO 系列為主軸,本文以YOLOv7 為架構,在此架構之上優化演算法來達到模型效能的提升 ; 並以K-fold 交叉實驗驗證模型的可靠度及堅固性。


The detection of product surface defects has always been a hot research field. The so-called production activities will produce defective products. The problem is detecting defects faster and more efficiently so that defective products will not flow into consumers. From the quality control perspective, the Seven Basic Tools of Quality and Quality Control Chart are the tools to help quality engineers monitor the process and take countermeasures in advance. In recent years, with the popularization of computer science, many applications related to artificial intelligence have flooded our lives, such as chatbots using natural language processing applications. The total solution provided by IT companies helps enterprises to apply technology to improve the operation process and personnel recruitment and reduce a large number of tedious as well as repetitive tasks; so that enterprises can spend more time on more important business. Regarding product surface defects, Automated Optical Inspection has been used in the industry for many years. It has successful examples whether it is wafer defects in the semiconductor industry or the detection of appearance defects in the PCB industry. The application of deep learning models to assist the improvement of automation. FPN-based models, like Faster R-CNN and its subsequent related improved models and YOLO series as mainstream. This paper used YOLOv7 as the framework, improved the algorithm to increase the model’s performance, and verified its robustness and reliability by K-fold cross-validation.

中文摘要 I Abstract II 致謝 III 目錄 IV 圖目錄 VI 表目錄 VII 第一章 緒論 1 1.1研究背景與動機 1 1.1.1表面瑕疵檢測(Surface Defect Detection) 1 1.1.2常見人工智慧模型 2 1.2 研究目的 4 1.3 研究假設 4 1.4 研究限制 4 1.5 章節大綱 5 第二章 相關文獻探討 6 2.1 異常檢測(Anomaly detection) 6 2.2 物件偵測—一階段模型YOLO(You Only Look Once) 8 2.3 遷移式學習(Transfer learning) 20 第三章 研究方法及步驟 22 3.1 研究方法 22 3.1.1 YOLOv7 22 3.1.2 Improved YOLOv7 28 3.2 效能評估方法 32 第四章 實驗與實驗結果 34 4.1 產品表面資料集及實驗設備及環境 34 4.1.1 產品表面資料集 34 4.1.2 實驗設備及環境 34 4.2 預備實驗(Preliminary Experiment) 35 4.3 K-fold 實驗 42 第五章 結論 44 參考文獻 45 附錄(Appendix) 51

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