為了提供無屑螺絲攻之設計與製造資訊，本研究針對螺絲攻進行實機攻牙測試，並嘗試依照螺絲攻攻牙時的加工參數進行有限元素分析，作為預測螺絲攻攻牙時的受力情形，以利調整製程參數的依據；為了瞭解螺絲攻設計的輪廓特徵，本研究也開發一非接觸式無屑螺絲攻輪廓量測系統。本研究主要分成三部分：第一部分為提供螺絲攻三種主軸轉速之加工參數，重複攻牙測試之後得出最低磨耗的加工參數，並依此參數進行切削動力計的受力量測，探討螺絲攻在攻牙時的受力程度。第二部分為螺絲攻的有限元素分析，依照切削動力計量測結果套入靜態分析中，分析螺絲攻內部的應力分布狀況，預測螺絲攻破壞情形；此外利用最低磨耗參數進行動態分析的參數配置，獲得正轉進給的模擬分析結果，從模擬結果得知，整體最大軸向推力及扭矩與切削動力計量測結果差異在20 % 以下。第三部分為輪廓量測系統之建構，包含取像模組、運動模組及光源模組，整合至軟體模組進行控制，並量測出無屑螺絲攻的外徑、中徑及螺紋角，經量測實驗結果得知，外徑及中徑量測誤差在0.01 mm以內，而螺紋角在 ±1.5°以內。

In order to provide the design and manufacture information of the fluteless taps, this study aims to test the tapping process for fluteless taps by using processing equipment. To predict the induced tapping force and torque, the finite element analysis has been carried out based on the actual processing parameters. Moreover, a fluteless taps profile measurement system has been developed to determine the profile features of the taps. This study consists of three parts: First, the optimal tapping parameters have been determined by providing three kinds of the spindle speed as process parameters. After repeating the tapping tests, the optimal processing parameters were obtained by setting the lowest tool wear. These parameters were then used to measure the induced force and torque during tapping by using the dynamometer. Second, the finite element analysis has been carried out based on the measured results, by setting them into the static analysis. The analysis of stress distribution can be used to predict the tool damage situation. Moreover, according to the process parameters of the lowest tool wear, they can be set into dynamic analysis. Based on the simulation results, the maximum axial force and torque difference compared with the dynamometer measurement results is less than 20%. Third, a profile measurement system has been developed in this study. This system includes image-acquisition module, motion module, optical module, and the software-integrated module to measure the outside diameter, pitch diameter and angle of thread. According to the experimental results, the measurement error for the outside diameter and pitch diameter is less than 0.01 mm, and angle of thread is less than ±1.5°.

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