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研究生: 王謙
Wang Chien
論文名稱: 基於無感測器之 模型式Delta機械手臂故障偵測
Sensorless Model-based Fault Detection of Delta Robot
指導教授: 劉孟昆
Meng-Kun Liu
藍振洋
JHEN-YANG LAN
口試委員: 郭俊良
Chun-Liang Kuo
陳羽薰
CHEN,YU-SYUN
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 115
中文關鍵詞: 故障檢測參數識別Delta robot
外文關鍵詞: Fault detection, Parameter identification, Delta robot
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  • 本研究提出了一個基於無感測器的並聯式機械手臂故障偵測方法,在不加裝額外感測器的前提下,僅需量測馬達驅動器、編碼器及扭矩之資訊,再搭配比例‒微分控制器(PD controller)即能偵測系統故障,並實作Delta手臂進行驗證。首先建立Delta手臂的運動學及動力學模型,接著使用傅立葉級數軌跡及最小平方法識別其動力學模型參數。本研究假設在正常狀態下所識別之參數為常態分布(normal distribution),一旦系統發生故障,則其相對應的參數分布將會偏離99%的信賴區間,並以t檢定的P值量化參數在正常及異常分布下的差異,達到故障偵測及識別(fault detection and identification)的效果。實驗證明本方法可在不需要事前蒐集故障案例的情形下,即可成功的偵測Delta手臂的質量不平衡及球窩接頭磨損,並量化其嚴重程度。


    This research introduce a method to detect the fault based on the sensorless delta robot under the premise of without additional sensor. the information of the motor driver, encoder and torque are needed to detect the fault of the system with the PD controller, including the practical verification, first of all, create the dynamic and kinematic model of the Delta robot, then using least square method and fourier series trajectory to identify the parameter of the model. In this research, we made the assumption that the parameter which is identified under normal condition is in the normal distribution. once the fault is occur in the system, the related distribution of the parameter will fall outside 99% confidence interval, by using t-test to find out the p value which can be used to quantized parameter under normal or abnormal distribution, the goal of fault detection can be reached. from the experiment, we proof that it is possible to detect the mass unbalance and the wear of the ball and socket joint and quantized the level of the severity without collecting the fault cases before hand.

    摘要 IV ABSTRACT V 誌謝 VI 目錄 VII 圖目錄 X 表目錄 XIV 第一章 緒論 1 1.1前言 1 1.2文獻回顧 4 1.2.1故障偵測 4 1.2.2參數識別 4 1.3研究目的與論文架構 5 第二章 DELTA機械手臂運動學及動力學模型 7 2.1 建立坐標系 7 2.2正向運動學 8 2.3反向運動學 9 2.4 速度分析 11 2.5加速度分析 12 2.6 建立動力學模型 13 2.6.1 虛功法模型 14 2.6.2 慣性矩陣(Inertia Matrix) 15 2.6.3 計算各部件之扭矩 16 第三章 參數識別方法 19 3.1最小平方法(LEAST SQUARE)推導 19 3.2參數識別模型 20 3.3激勵軌跡(EXCITATION TRAJECTORY)設計 22 3.3.1傅立葉級數軌跡 22 3.3.2其他軌跡 26 3.4模擬結果 30 第四章 實驗結果與討論 34 4.1實驗架設 34 4.1.1 Delta機械手臂設計 34 4.1.2實驗設備 37 4.1.3資料後處理方法 40 4.1.4參數驗證方法 42 4.2實驗結果 42 4.2.1各軌跡參數估測 42 4.2.3模型參數之分布 49 4.2.3故障偵測實驗 56 4.3結果與討論 74 第五章 結論與未來展望 76 5.1結論 76 5.2研究貢獻 77 5.3未來展望 77 附錄A 79 參考文獻 97

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