簡易檢索 / 詳目顯示

研究生: 吳紹暘
Shao-Yang Wu
論文名稱: 回收聚丙烯混摻物之熱性質與流變性質及熔融紡絲之研究
Study on the Thermal Properties and Rheology and Melt Spinning of Recycled Polypropylene Blend.
指導教授: 楊銘乾
Ming-Chien Yang
口試委員: 吳昌謀
Chang-Mou Wu
周啟雄
Chi-Hsiung Jou
學位類別: 碩士
Master
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 76
中文關鍵詞: 聚丙烯回收聚丙烯熔融紡絲流變性
外文關鍵詞: polypropylene(PP), recycled polypropylene(R-PP), melt-spinning, rheological properties
相關次數: 點閱:300下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報

本實驗係將回收再製的聚丙烯(recycled PP, R-PP)與紡絲級聚丙烯(PP)經雙螺桿混煉機進行熔融混摻改質,並進行TGA、DSC、MI等熱性質和流變性質的探討。本文亦用凝膠層析滲透儀(GPC)測定R-PP之分子量分布狀態與分散性,並以流變儀測其流變性質。最後將不同比例之R-PP/PP混摻物進行熔融紡絲,並測量其伸度、強度,及丹尼數等纖維物性,並選擇強度較高之R-PP/PP混摻纖維進行織布測試。由熱性質的結果表示R-PP/PP的熱穩定性較差,結晶度與紡絲級PP相近。對於熔融紡絲加工的特性,本實驗藉由毛細管流變儀進行分析,最後選定50~100wt%的R-PP/PP進行熔融紡絲,並以800m/min、1000m/min、1200m/min三種紡絲速度,探討R-PP的含量及紡絲速度對纖維物性的影響。


In this study, recycled polypropylene (R-PP) was blended with fiber spinning grade polypropylene (PP) using a twin-screw extruder. The thermal properties of the resulting blend such as thermogravimetry analysis (TGA), differential scanning calorimeter (DSC), and melt flow index (MI) were determined. The results show that the thermal stability of R-PP was poor and the crystallinity is similar to the fiber spinning grade PP. Rheological properties were also being studied. The molecular weight distribution and dispersion of R-PP were measured using gel permeation chromatography (GPC) and compared with PP. In addition, blends containing 50 ~ 100wt% R-PP were melt spun into fibers at spinning speeds of 800, 1000, and 1200 m/min. The resultant fibers were characterized including elongation, tenacity, and denier of fibers. The R-PP fibers with the highest tenacity were woven into fabrics.

第一章 緒論 1 1-1 高分子聚合物簡介 1 1-1-1高分子聚合物的種類 1 1-1-2高分子聚合物的可塑性 2 1-2 聚丙烯 2 1-2-1介紹 2 1-2-2合成方式 3 1-2-3特性與應用 4 1-2-4全球聚丙烯產業發展概況 4 1-2-5聚丙烯之結晶性 5 1-2-6回收聚丙烯 5 1-2-7 回收聚丙烯之製程 6 1-3 聚丙烯纖維的發展 7 1-4 R-PP與紡絲級PP之比較 9 1-5 廢棄塑膠的回收再應用 10 1-6 高分子混摻 11 1-6-1 高分子混摻的目的 11 1-6-2高分子混摻的原理 13 1-6-3 高分子混摻物的相容性 16 1-6-4高分子混摻的方法 20 1-6-5 高分子混摻的發展趨勢 22 1-7 流變性質與加工性質的關係 23 1-8 熔融紡絲 26 第二章 研究背景與目的 28 2-1研究緣起與動機 28 2-2研究目的 28 第三章 實驗 29 3-1 實驗材料 29 3-2 實驗儀器 29 3-3 實驗步驟 30 3-4材料熱性質分析 30 3-4-1熱重分析儀(TGA) 30 3-4-2差式熱分析儀(DSC) 30 3-5流變性質的測定 32 3-5-1熔融指數測定 32 3-5-2流變性質測定 32 3-6凝膠滲透層析儀(GPC) 32 3-7熔融紡絲 33 3-8纖維物理性質測試 33 3-9 織布測試 33 3-10 實驗架構 33 第四章 結果與討論 35 4-1熱性質分析 35 4-1-1熱重分析儀(TGA) 35 4-1-2差式掃描熱量分析(DSC) 36 4-2熔融指數分析(Melt Index, MI) 39 4-3流變性質分析 41 4-3-1流變性質的探討 41 4-3-2黏性性質的探討 41 4-3-3黏彈性質的探討 44 4-3-4毛細管流變儀分析 45 4-4 凝膠滲透層析儀GPC 45 4-5 R-PP的熔融紡絲加工 45 4-5-1 R-PP在紡絲加工的探討 45 4-5-2 R-PP的紡絲性探討 45 4-5-3 纖維物性的探討 45 4-6織布測試 45 第五章 結論 57 第六章 參考文獻 58 圖目錄 圖1.1聚丙烯的三種結構 3 圖1.2混合過程中分布作用示意圖 14 圖1.3混合過程中分散作用示意圖 14 圖1.4混摻過程中粒子分散作用示意圖 15 圖1.5聚合物經混摻後性質變化示意圖 16 圖1.6聚合物共混之自由能變化示意圖 17 圖1.7高分子混摻物的不同製備方法分類圖 21 圖1.8 (a)分子量與剪切黏度的關係. (b)分子量分布與剪切黏度的關係. (c)分子量分布與拉伸黏度的關係. (d)分子結構與剪切及拉伸黏度的關係 24 圖1.9熔融紡絲織工程圖 27 圖3.1實驗架構圖 34 圖4.1 R-PP與PP之重量損失與溫度關係圖 35 圖4.2 R-PP混摻PP後的熔點曲線圖 38 圖4.3 R-PP混摻PP後的結晶溫度曲線圖 38 圖4.4不同混摻比例的R-PP之MI變化圖 40 圖4.5 (a)分子鏈糾纏受剪切力的情形.(b)分枝與線性分子受剪切力的情形 42 圖4.6黏度對剪切率圖形 43 圖4.7黏度對剪切率(對數)圖形 44 圖4.8流變儀底板固定而轉子作圓周運動 45 圖4.9不同分子量分布的高分子會呈現不同的G’曲線 45 圖4.10不同比例之R-PP混摻物之儲存模數對角頻率作圖 45 圖4.11不同比例之R-PP混摻物之損耗模數對角頻率作圖 45 圖4.12不同比例之R-PP混摻物之儲能模數對角頻率之對數作圖 45 圖4.13不同比例之R-PP混摻物之損耗模數對角頻率對數作圖 45 圖4.14不同比例之R-PP混摻物之損號正切對角頻率對數作圖 45 圖4.15毛細管流變儀之黏度對剪切率變化圖 45 圖4.16 R-PP與PP之GPC圖 45 表目錄 表1.1常用纖維物性比較表 圖片來源:樂福織品 9 表4.1 R-PP/PP於TGA時剩餘重量為95%及90%時之溫度 36 表4.2不同混摻比之R-PP與PP之DSC數據 39 表4.3不同混摻比之R-PP與PP之MI值 40 表4.4 PP與R-PP以GPC測定之分子量分布與分散程度 45 表4.5紡絲溫度設定 45 表4.6紡速800m/min之纖維物性 45 表4.7紡速1000m/min之纖維物性 45 表4.8紡速1200m/min之纖維物性 45 表4.9 纖維織布之斷裂強力 45

【1】 馬德柱,聚合物結構與性能(性能篇),科學出版社 (2013)
【2】 何曼君、張紅東、陳維孝、董西俠,高分子物理 第三版,復旦大學出版社 (2011)
【3】 國立台北科技大學,有機高分子研究所,碩士學位論文,題目:回收聚丙烯之物性探討,研究生:李偉法,指導教授:芮祥鵬(2007)
【4】 B. A. Krentsel', A. V. Topchiev, L. G. Sidorova, “Preparation of crystalline polypropylene by the polymerization of technical propene in presence of triisobutylaluminum and titanium tetra chloride”, Bulletin of the Academy of Sciences of the USSR, Division of chemical science, 7, 478-479 (1958)
【5】 董宇傑、樓靜文、謝建騰、林政彥、林佳鴻,"碳纖維/回收聚丙烯導電複合材料製備技術與性能評估”,纖維紡織科技研討會第29屆 (2013)
【6】 N. Polypetchara, P. Suppakul, D. Atong, C. Pechyen, “Blend of polypropylene/poly(lactic acid) for medical packaging application:physicochemical, thermal, mechanical, and barrier properties”, Energy Procedia, 56, 201-210 (2014)
【7】 M. J. Khalaj, H. Ahmadi, R. Lesankhosh, G. Khalaj, “Study of physical and mechanical properties of polypropylene nanocomposites for food packaging application: Nano-clay modified with iron nanoparticles”, Trends in Food Science & Technology, 51, 41-48 (2016)
【8】 P. Santos, S. H. Pezzin,”Mechanical properties of polypropylene reinforced with recycled-pet fibres”, Journal of Materials Processing Technology, 143-144, 517-520 (2003)
【9】 M. A. S. Spinacé, K. K. G. Fermoseli, M.A De Paoli, “Recycled polypropylene Reinforced with Curaua Fibers by Extrusion”, Journal of Applied Polymer Science, 112, 3686–3694 (2009)
【10】 J. E.K. Schawe, “Analysis of non-isothermal crystallization during cooling and reorganization during heating of isotactic polypropylene by fast scanning DSC”, Thermochimica Acta, 603, 85-93 (2015)
【11】 K. Cho, F. Li, J. Choi, “Crystallization and melting behavior of polypropylene and maleated polypropylene blends”, Polymer, 40, 1719-1729 (1999)
【12】 A. T. Jones, J. M. Aizlewood, D. R. Beckett, “Crystalline forms of isotactic polypropylene”, Macromolecular Chemistry and physics , 75, 134–158 (1964)
【13】 S.C. Tjong, J.S. Shen, R.K.Y. Li,” Morphological behaviour and instrumented dart impact properties of β-crystalline-phase polypropylene”, Polymer, 37, 2309-2316 (1996)
【14】 S. Yina, R. Tuladhara, J. Riellaa, D. Chunga, T. Collisterb, M. Combeb, N. Sivakugana, “Comparative evaluation of virgin and recycled polypropylene fibre reinforced concrete”, Construction and Building Materials, 114, 134-141 (2016)
【15】 J. E. Martin-Alfonso, C. Valencia, J. M. Franco, “Effect of amorphous/recycled polypropylene ratio on thermomechanical properties of blends for lubricant applications”, Polymer Testing, 32, 516-524 (2013)
【16】 A. Huegun, M. Fernádez, M.E. Muñoz, A. Santamaria, “Rheological properties and electrical conductivity of irradiated MWCNT/PP nanocomposites”, Compos. Sci. Technol. 72, 1602-1607 (2012)
【17】 M. A. AlMaadeed, R. Kahraman, P. N. Khanam, N. Madi, “Date palm wood flour/glass fibre reinforced hybrid composites of recycled polypropylene: Mechanical and thermal properties”, Materials and Design, 42, 289-294 (2012)
【18】 國立台灣工業技術學院,工程技術研究所纖維及高分子工程技術學程,碩士學位論文,題目:回收寶特瓶PET再利用於纖維紡絲之研究,研究生:周俊興,指導教授:李俊毅 (1993)
【19】 P. Brachet, L.T. Høydal, E.L. Hinrichsen, F. Melum, “Modification of mechanical properties of recycled polypropylene from post-consumer containers”, Waste Management, 28 2456-2464 (2008)
【20】 J. C. Kearns, R. L. Shambaugh, “Polypropylene fibers reinforced with carbon nanotubes”, Journal of Applied Polymer Science, 86, 2079–2084 (2002)
【21】 E. M. Moore, D. L. Ortiz, V. T. Marla, R. L. Shambaugh, B. P. Grady, “Enhancing the strength of polypropylene fibers with carbon nanotubes”, Journal of Applied Polymer Science, 93, 2926–2933 (2004)
【22】 劉正英、楊鳴波,工程塑料改性技術,化學工業出版社 (2008)
【23】 吳培熙、張留成,聚合物共混改性,中國輕工業出版社 (1994)
【24】 E. Nolley, D. R. Paul and J. W Barlow, “Mechanical properties of polypropylene-low density polyethylene blends”, Polym Eng. Sci. 20, 364-369 (1980)
【25】 A.F. Yee, “Mechanical properties of mixtures of two compatible polymers”, Polym Eng. Sci, 17, 213-219, (1977)
【26】 J. A. Manson and L. H. Sperling, “Polymer Blends and Composites”, Ch.2, Plenum Press, New York, (1976)
【27】 J. W. Barlow and D .R. Paul, “Polymer Blends and Alloys-A Review of Selected Considerations”, Polym. Eng. And Sci. 21, 985-996 (1981)
【28】 F. Jenckel and R. Heusch, “Die Erniedrigung der Einfriertemperatur organischer Gläser durch Lösungsmittel”, Kolloid-Zeitschrift. 130, 89-105, (1953)
【29】 J. W. Barlow and D. R. Paul, “The importance of enthalpic interactions in polymeric systems” Polym. Eng. Sci., 27, 1482-1494, (1987)
【30】 D .J. Walsh, “Polymer Blends and Mixtures”, Springer Science & Business Media, London (1985)
【31】 O. Olabisi, “Polymer-Polymer Miscibility”, Academic Press. (1979)
【32】 D. A Thomas, “Morphology Characterization of Multiphase Polymer by Electron microscopy”, J. Polym. Sci., Polym. Symp., 60, 189-200 (1977)
【33】 S. Y. Hobbs, “Polymer Microscopy”, J. Macromol. Sci., C. Polym. Rev., 19, 221-265 (1980)
【34】 C. Auschra, R. Stadler and I. G. Voigt-Martin, Polymer, 34, 2081 (1993)
【35】 D. M. Bigg, ” Methods for Preparing Polymer Blends/Alloys”, Vol.2, p.57, Battelle (1986)
【36】 J. M. Dealy and K. Wisbrun, “Melt Rheology and its Role in Plastics Processing”, Van Nostrand, New York (1990)
【37】 R. K. Chohan, “Shear and elongational flow of some branched polyethylenes”, J. Appl. Polym. Sci., 54, 487-495 (1994)
【38】 劉士榮,高分子流變學,第二版,滄海書局 (2005)
【39】 宮本武明、本宮達也,新纖維材料入門(New Fiber Materials) 第二版,中國紡織工業研究中心 (2000)
【40】 A. Rachini, G. Mougin, S. Delalande, J. Y. Charmeau, J. Y., C. Barrès, E. Fleury, “Hemp fibers/polypropylene composites by reactive compounding: Improvement of physical properties promoted by selective coupling chemistry”, Polymer Degradation and Stability, Vol.97, p.1988-1995 (2012)
【41】 台灣科技大學,材料科學與工程研究所,碩士學位論文,題目:聚乳酸(PLA)與回收聚丙烯(RPP)共混物之熱性質、形態學、與機械性質及其改質相關研究探討,研究生:林協坤,指導教授:李俊毅 (2016)
【42】 I. Masakazu , “Studies on Crystallization of High Polymers by Differential Thermal Analysis”, Journal of Polymer Science: Part A Vol. 1, p. 2697-2709 (1963)
【43】 Y. Kong, J.N. Hay, “The enthalpy of fusion and degree of crystallinity of polymers as measured by DSC”, European Polymer Journal 39 1721-1727 (2003)
【44】 國立台灣工業技術學院,纖維及高分子工程技術研究所,博士學位論文,題目:回收PET性質研究及加工性探討,研究生:范道明,指導教授:李俊毅 (1997)
【45】 J. D. Hoffman, “Regime III crystallization in melt-crystallized polymers: The variable cluster model of chain folding”, Polymer 24, 3-8 (1983)
【46】 J. D. Hoffman, “Role of reputation in the rate of crystallization of polyethylene fractions from the melt”, Polymer, 23, 656-670 (1982)
【47】 E. A. Dimarzio, C.M Guttman, and J. D. Hoffman, “Is crystallization from the melt controlled by melt viscosity and entanglement effects”, Faraday Discus. Chem. Soc., 68, 210-217 (1979)
【48】 V. B. Gupta, J. Radhakrishnan and S. K. Sett, “Interaction between thermal shrinkage and crystallization in axially oriented poly(ethylene terephthalate) fibres and films” Polymer, 34, 3814-3822 (1993)
【49】 F. N. Cogswell, Polymer Melt Rheology, John Wiley and Sons New York, Toronto (1981)
【50】 J. F. Rudd, “The Effect of Molecular Weight Distribution on the Rheological Properties of Polystyrene”, Journal of Polymer Science Vol. xliv, pages 459-474 (1960)
【51】 W. Minoshima , J. L. White, and J. E. Spruiell, “Experimental Investigation of the Influence of Molecular Weight Distribution on the Rheological Properties of Polypropylene Melts”, Polymer Engineering and Science, November, 20, 1166-1176 (1980)
【52】 C. Tzoganakis, J. Vlachopoulos, A. E. Hamielec, and D. M. Shinozaki, ”Effect of Molecular Weight Distribution on the Rheological and Mechanical Properties of Polypropylene”, Polymer Engineering and Science, 29, 390-396 (1989)
【53】 W. H. Tuminello, “Determining Molecular Weight Distributions From the Rheological Properties of Polymer Melts”, The Dupont Company Experimental station, Society of Rheology Meeting, Oct. (1999)
【54】 L. Incarnato, P. Scarfato, and D. Acierno, “Rheological and Mechanical properties of Recycled Polypropylene”, Polymer Engineering and Science, 39, 749-755 (1999)
【55】 S. Li, M. Xiao, Y. Guan, D. Wei, H. Xiao, A. Zheng, “A novel strategy for the preparation of long chain branching polypropylene and the investigation on foamability and rheology”, European Polymer Journal, 48, 362-371 (2012)
【56】 L. Pospíšil, F. Rybníkař, “Crystallization of controlled rheology type polypropylene”, Polymer, 31, 476-480 (1990)
【57】 O. Toshio, S. Yoshitake , and I. Tadami, “Determination of Molecular Weight Distribution for Polypropylene by Column Fractionation and Gel-Permeation Chromatography”, Journal of Polymer Science Part A-1, 10, 737-750 (1972)
【58】 A. Ziabicki, “Fundamentals of Fibre Formation”, John Wiley & Sons, New York, Chap.1 (1974)
【59】 G. E. Hagler, “Qualitative Prediction of the Effects of Changes in Spinning Conditions on Spun Fiber Orientation”, Polym. Eng. Sci. 21, 121-123 (1981)
【60】 M. J. Napolitano, and A. Moet, “The Effect of Processing Conditions on Structure Evolution in Melt Spun PET Fibers”, J. Appl. Polym. Sci. 32, 4989-5006 (1986)

無法下載圖示 全文公開日期 2022/08/15 (校內網路)
全文公開日期 2027/08/15 (校外網路)
全文公開日期 2027/08/15 (國家圖書館:臺灣博碩士論文系統)
QR CODE