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研究生: 徐于恩
Yu-En Hsu
論文名稱: 三維力量分析於複線式鑽石線鋸加工製程研究
Three-Dimensional Force Analysis on Multi-Wire Diamond Wire Saw Process
指導教授: 陳炤彰
Chao-Chang Chen
口試委員: 藍崇文
none
林欽山
none
林紀穎
none
鍾俊輝
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 231
中文關鍵詞: 複線式線鋸製程希爾伯特-黃轉換快速傅立葉轉換單/多晶矽材料4H單晶碳化矽材料
外文關鍵詞: Multi-Wire Diamond Wire Sawing, Mono and poly-silicon material, 4H single crystallize SiC, HHT, FFT
相關次數: 點閱:259下載:12
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  •   複線式鑽石線鋸(Multi-Wire Diamond Wire Sawing, MW-DWS)在目前晶圓切片製程中最具發展性,其中固定式磨料線鋸以鑽石線材進行往復式加工製程,因高效率的特點,在半導體產業占有一席之地。本研究將三軸力量即時感測系統於複線式線鋸機台上,以即時監控製程中線網三軸切削力量變化情形,其中建立複線式線鋸製程力量分析模式,並對其擷取訊號進行希爾伯特-黃轉換(Hilbert Huang Transform, HHT)以及快速傅立葉轉換(Fast Fourier Transform, FFT),分析出線網切削力特徵訊號,並對實驗後晶圓量測結果進行比對,探討線網切削力對於加工不同材料所造成的影響。研究中分別用加工後三維表面粗糙度、表面形貌及線痕以及材料移除率進行分析驗證並驗證製程參數對於加工成果影響,用以優化製程參數,在本研究的結果中表示,X軸向受線網往復參數影響使實際結果中單/多晶矽材料三維中心線平均粗糙度差異9%;環境振動直接影響Y軸力量,實際切片4H單晶碳化矽材料中,材料特性亦會造成影響,其表面形貌碳/矽面差異81%,Z軸向力量與線張力相關,在材料移除率估算上開啟搖擺模式可降低誤差至1%。未來可將本研究分析方式應用於產線機台監控亦可用於優化製程參數。


      Multi-Wire Diamond wire Sawing (MW-DWS) has been the most popular process in wafer slicing process. The reciprocating cutting of MW-DWS is also one of the fixed abrasive machining processes. With high efficiency feature, it is critical in semiconductor wafer industry. However, the cutting force of reciprocating effects of wire web is still unclear. This study is to develop a 3-D force analysis model of MW-DWS process with setting a triaxial force sensing system to monitor the change of triaxial force of the diamond wire web. The Hilbert Huang Transform (HHT) and FFT have been used to analyze the cutting force signal, then compared with experimental results to investigate the wire saw forces effect on materials, including mono, poly silicon and single crystal silicon carbide wafer. Experiment results show that the surface roughness is affected significantly by reciprocating parameters setting. Sawing Mark can be improved by environment and cooling pipes setting. Material Removal Rate (MRR) is proportional with the wire web tension and feed rate. Future study can focus on industrial process monitor of parameters optimization.

    摘要 I Abstract II 致謝 III 目錄 IV 圖目錄 VIII 表目錄 XV 符號表 XV 第一章 緒論 1 1.1 研究背景 1 1.2 研究目的與方法 2 1.3 論文架構 3 第二章 文獻回顧 5 2.1 線鋸加工技術 5 2.2 WSF分析 9 2.2.1 力量即時監控 9 2.2.2 SWS/DWS力量分析模式 11 2.3 時頻分析 13 2.4 精密製造實驗室線鋸加工製程文獻回顧 17 第三章DWS力量分析原理介紹 21 3.1 希爾伯特-黃轉換 21 3.1.1 本質模態函數(IMF) 21 3.1.2 經驗模態分解(EMD) 21 3.2 力量訊號分析模式 26 3.2.1 感測系統三軸力量量測架構 27 3.2.2 加工晶錠作用面積 30 3.2.3 晶錠力量轉線網力量計算 32 3.2.4 小結 36 3.3 線鋸材料移除率估算 37 3.3.1 整體材料移除率估算 37 3.3.2 單顆磨料移除量 38 3.4 分析軟體流程以及使用介面 41 3.5 搖擺切片模式建立 45 第四章 複線式鑽石線加工實驗設備與規劃 47 4.1 實驗設備 47 4.1.1 複線式線鋸加工機 47 4.1.2 三軸力量即時感測系統 48 4.1.3 測力系統靜態校正 50 4.2 實驗耗材 52 4.2.1 單/多晶矽 52 4.2.2 4H單晶碳化矽 53 4.2.3 鑽石線 54 4.3 實驗規劃 56 第五章 複線式鑽石線加工實驗結果與討論 58 5.1 實驗A-單晶矽線鋸三軸向力量分析 58 5.1.1 單晶矽線鋸X軸向力量分析 59 5.1.2 單晶矽線鋸Y軸向力量分析 67 5.1.3 單晶矽線鋸Z軸向力量分析 77 5.2 實驗B-多晶矽線鋸三軸向力量分析 82 5.2.1 多晶矽線鋸X軸向力量分析 83 5.2.2 多晶矽線鋸Y軸向力量分析 90 5.2.3 多晶矽線鋸Z軸向力量分析 100 5.3 矽晶MS-DWS結果比較 104 5.4 實驗C-4H單晶碳化矽線鋸力量分析 105 5.4.1 4H單晶碳化矽線鋸X軸向力量分析 107 5.4.2 4H單晶碳化矽線鋸Y軸向力量分析 117 5.4.3 4H單晶碳化矽線鋸Z軸向力量分析 129 5.5 4H單晶碳化矽MS-DWS結果比較 137 5.6 綜合結果討論 138 5.6.1 製程影響:未開啟搖擺模式加工單/多晶矽材料 138 5.6.2 製程影響:開啟搖擺模式加工4H單晶碳化矽材料 139 第六章 結論與建議 141 6.1 結論 141 6.2 建議 142 參考文獻 143 附錄A 量測設備 148 附錄B 鳩尾座設計圖 152 附錄C 單晶矽各軸向分析訊號 153 附錄D 多晶矽各軸向分析訊號 171 附錄E 碳化矽各軸向分析訊號 189 附錄F 4H單晶碳化矽切片後3D表面形貌 229 作者介紹 231

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