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研究生: 黃聖博
SHENG-BO HUANG
論文名稱: 高功率偏極化白光 COB LED 之封裝結構研究
Study on the Packaging Structure of High Power Polarized White Chip-on-board Light Emitting Diodes
指導教授: 蘇忠傑
Jung-Chieh Su
口試委員: 葉秉慧
Pinghui Sophia Yeh
林保宏
Pao-hung Lin
楊恆隆
Heng-long Yang
學位類別: 碩士
Master
系所名稱: 電資學院 - 光電工程研究所
Graduate Institute of Electro-Optical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 116
中文關鍵詞: 偏極化白光 COB LED散熱鰭片散熱膏氮化鋁
外文關鍵詞: Polarized white COB LED, Heat sink, thermal grease, AlN
相關次數: 點閱:330下載:1
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具有線柵薄膜偏光片(Wire grid polarizer film, WGF)的白光晶片直
接封裝(Chip-on-board, COB)發光二極體(Light emitting Diodes, LED),
有偏極化光源、高消光比、降低眩光及提升顏色均勻性等優點。隨著
白光 COB LED 功率的增加,使得白光 COB LED 封裝膠的表面溫度
跟著提高。因此無法使用基板材質為塑膠的線柵薄膜偏光片。
為了降低高功率白光 COB LED 的表面溫度,本研究針對白光
COB LED 的封裝結構、散熱器與散熱膏做優化。白光 COB LED 的
最佳封裝結構為玻璃板/螢光膠層/藍光 COB LED。實驗的結果顯示,
螢光膠層添加氧化鋁粉的最佳封裝結構白光 COB LED 與傳統白光
COB LED 相比,其表面溫度下降 9.5%且出光量下降 9.7%。其中蓋在
螢光膠層上之玻璃板作用可以降低溫度與增加出光量,而在螢光膠層
內添加氮化鋁粉可提升導熱係數。對於散熱器而言,表面面積大的柱
型散熱鰭片散熱器具有較佳的散熱效果。對於散熱膏而言,混合有石
墨烯與碳漿之散熱膏在適當的濃度與厚度下具有最佳散熱性。


The high power polarized white chip-on-board (COB) type light
emitting diodes (LEDs) which packaged with the wire-grid polarizer film
(WGF) have a characteristics of polarized light, high extinction ratio,
reduced glare and improved angular illumination uniformity. As the output
power of white COB LED increases, the surface temperature of the
phosphor resin layer of the white COB LED rise. Therefore, the wire-grid
polarizer with polymeric substrate cannot be implemented into the white
COB LEDs.
To lower the surface temperature of phosphor resin layer on the high
power white COB LED, we investigated the optimized package structures
of white COB LED, heat sink and thermal grease in this study. The
optimized package structure is as Glass substrate /Phosphor resin mixed
with Aluminum Nitride (AlN) /blue COB LED. According to the
experimental results, the white COB LED with the optimized package
structure which has the phosphor resin blending with AIN powder reduce
the surface temperature by 9.5% and the luminous efficiency by 9.7%
while compared with the traditional white COB LED. The effect of the
glass substrate, which is deposited on the top of the silicon resin, is to
reduce the surface temperature and enhance the output luminance. The
AIN particulate can improve the thermal conductivity of the phosphor resin
layer when add to the silicon resin. For the heat sink, the larger of surface
area of the heat dissipation fin of the column type heat sink, the better heat
dissipation effect. For the thermal grease made of mixing carbon paste with
graphene powder, an appropriate concentration and thickness have best
thermal performance.

第一章 導論................................................................................................... 1 1.1 前言................................................................................................... 1 1.2 文獻回顧 ........................................................................................... 3 1.2.1 偏極化白光 LED ....................................................................... 3 1.2.2 COB 白光 LED 封裝結構.......................................................... 4 1.2.3 眩光效應.................................................................................... 6 1.2.4 熱傳原理與分析........................................................................ 8 1.2.5 散熱元件與材料...................................................................... 11 1.3 論文架構 ......................................................................................... 14 第二章 研究目的與方法.............................................................................. 15 2.1 研究目的 ......................................................................................... 15 2.2 量測架構與儀器.............................................................................. 16 2.2.1 積分球特性量測...................................................................... 16 2.2.2 配光曲線特性量測.................................................................. 20 2.2.3 表面溫度量測.......................................................................... 21 2.3 白光 COB LED 封裝製程 ............................................................... 24 2.4 偏極化白光 COB LED 封裝 ........................................................... 31 2.4.1 線柵薄膜偏光片性質 .............................................................. 31 2.4.2 製作流程.................................................................................. 34 2.5 散熱器與散熱膏製作...................................................................... 35 第三章 偏極化白光 COB LED 之熱管理.................................................... 37 3.1 散熱膏對表面溫度之影響 .............................................................. 37 3.2 散熱器對表面溫度之影響 .............................................................. 41 3.3 封裝結構對表面溫度之影響 .......................................................... 45 第四章 偏極化白光 COB LED 封裝結構之最佳化 .................................... 62 4.1 對光通量之影響.............................................................................. 62 4.2 成品光性質比較.............................................................................. 71 第五章 實驗結果與熱模擬分析.................................................................. 82 5.1 模擬目的與方法.............................................................................. 82 5.2 幾何建模 ......................................................................................... 82 5.3 材料之導熱係數.............................................................................. 88 5.4 模擬程序 ......................................................................................... 89 5.5 模擬結果與分析.............................................................................. 94 第六章 結論與未來展望.............................................................................. 97 6.1 結論................................................................................................. 97 6.2 未來展望 ......................................................................................... 98 參考文獻 ...............................................................................................................100

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