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研究生: 侯葉興
Rudi Gunawan
論文名稱: Robotic Camera and Illumination System for Automated Optical Inspection
Robotic Camera and Illumination System for Automated Optical Inspection
指導教授: 林其禹
Chyi-Yeu Lin
口試委員: 劉孟昆
Meng-Kun Liu
林柏廷
Po-Ting Lin
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 英文
論文頁數: 65
中文關鍵詞: Automated Optical Inspection (AOI)Autonomous Robot Operation PlatformProgrammable Image Capturing SystemMovable Light SourceIlluminationImage Screening
外文關鍵詞: Automated Optical Inspection (AOI), Autonomous Robot Operation Platform, Programmable Image Capturing System, Movable Light Source, Illumination, Image Screening
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  • Inspection is a stage that required by all production process and visual inspection is the most common process. Manual visual inspection is highly constrained with human ability, which makes it more time consuming and more susceptible to error. That’s why human create computed vision assistance in inspection process, which is Automated Optical Inspection (AOI). Nowadays, AOI is greatly limited on single object application. Most AOI line needs several different inspection scenarios to completely inspect the object, which cost more expense. To find perfect inspection conditions for a new different object, researcher does trials manually, which will take too much time. An AOI machine, which can be used in different scenarios, is needed to cover more and more object types. This AOI machine can also help researcher easily find the perfect inspection scenarios for each new object. Designed AOI tool and system will consist of 4 main subsystems, which are: autonomous robot operation platform, programmable image capturing system, movable light sources, and host controller and image screening. Each subsystem is designed, prototyped and tested and analyzed the result. Therefore, in this thesis, AOI tool and system is created with robot arm autonomous operation, 2 different camera sensors and lenses for image capturing system, 3 different light sources type that can be used in various conditions and user interface that control all other subsystem and show result of AOI process.


    Inspection is a stage that required by all production process and visual inspection is the most common process. Manual visual inspection is highly constrained with human ability, which makes it more time consuming and more susceptible to error. That’s why human create computed vision assistance in inspection process, which is Automated Optical Inspection (AOI). Nowadays, AOI is greatly limited on single object application. Most AOI line needs several different inspection scenarios to completely inspect the object, which cost more expense. To find perfect inspection conditions for a new different object, researcher does trials manually, which will take too much time. An AOI machine, which can be used in different scenarios, is needed to cover more and more object types. This AOI machine can also help researcher easily find the perfect inspection scenarios for each new object. Designed AOI tool and system will consist of 4 main subsystems, which are: autonomous robot operation platform, programmable image capturing system, movable light sources, and host controller and image screening. Each subsystem is designed, prototyped and tested and analyzed the result. Therefore, in this thesis, AOI tool and system is created with robot arm autonomous operation, 2 different camera sensors and lenses for image capturing system, 3 different light sources type that can be used in various conditions and user interface that control all other subsystem and show result of AOI process.

    Master’s Thesis Recommendation Form Qualification Form by Master’s Degree Examination Committee Abstract Acknowledgement Table of Contents List of Figures List of Tables List of Appendix CHAPTER 1. PRELIMINARY 1.1 Research Background 1.2 Problem Formulation 1.3 Research Purpose 1.4 Writing Scheme CHAPTER 2. LITERATURE REVIEW 2.1 Literature Review 2.1.1 Patents 2.1.2 Existing Research 2.1.3 Existing Product 2.2 Basic Theories CHAPTER 3. DESIGN METHODOLOGY CHAPTER 4. DESIGN, PROTOTYPE AND CONTROL BUILD 4.1 Concept Initiation, Design and Prototype 4.1.1 Movable Platform 4.1.2 Imaging Device 4.1.3 Illumination 4.2 Control Build CHAPTER 5. PROTOTYPE TRIAL AND ANALYSIS 5.1 Imaging Focus Device 5.2 Single Object Inspection 5.3 Multiple Object Inspection CHAPTER 6. CONCLUSION AND FUTURE WORK 6.1 Conclusion 6.2 Future Work Reference Appendix

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