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研究生: 李蕊佳
Rizka - Hadiwiyanti
論文名稱: 植物工廠訂單派送之系統模擬
A Simulation Study of Dispatching Rule in Plant Factory
指導教授: 楊朝龍
Chao-Lung Yang
口試委員: 郭彥甫
Yan-Fu Kuo
林樹強
Shu-Chiang Lin
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2012
畢業學年度: 100
語文別: 英文
論文頁數: 101
中文關鍵詞: 植物工廠訂單派送策略生產管理系統模擬
外文關鍵詞: dispatching rule, order picking policy, operation management
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  • 植物工廠是一種新式的農作物生產方式,透過對生產環境因素如溫度、溼度、光線、水分及營養物的控管,加速植物生長的效能及提升作物品質。由於作物生長不受季節及地區限制,作物可全年供應。本研究將植物工廠視為一個以接單生產為基礎的生產工廠。訂單的內容包泛作物種類、議定價格、數量及交期。本研究旨在探討當植物工廠產能相對滿載之情形下,如何透過有效的接單方案(order releasing policy)及訂單發送(order dispatching rule)來有效提升植物工廠之營收。本研究以系統模擬的方式,建構出一個小型的植物工廠接單生產的模式。透過系統模擬研究各種訂單處理機制,並設計一較佳的決策分析機制以決定是否接單及如何消化已接受之訂單。所提出的方案將作物合約價格、數量、及到期日作為考慮接單之要件。系統模擬結果顯示所提出的接單方案可有效地提升植物工廠的營收。


    A plant factory is a crop production facility in which the cultivation elements for plant growth, such as temperature, humidity, light, and nutrients are controlled. Thus crops of different seasons can be effectively supplied year-round. In this research, a plant factory is considered as an order-based production system to receive crop orders of various types, prices, quantities, and due dates from food retailers or restaurants. It is crucial to identity appropriate order handling rules for maximum profitability. Several order releasing policies and dispatching rules for order handling were studied. A simulation model was developed to investigate the facility utilization and system performance. A combination of order picking policy and dispatching rule considering crop contracting price, order quantity, and order tardiness is proposed to enhance the profitability of a plant factory. The simulation results show the proposed method can obtain higher revenue under different operating scenarios.

    誌 謝 v 論 文 摘 要 v ABSTRACT vi CONTENTS vii FIGURES ix TABLE x CHAPTER 1 INTRODUCTION 1 CHAPTER 2 LITERATURE REVIEW 7 2.1 Plant Factory 7 2.1.1 Comparison with Other Planting System 8 2.1.2 Plant Factory Characteristics 9 2.2 Dispatching rule 10 2.3 Simulation 11 2.3.1 Flexsim Simulation Software 13 2.4 Previous Research 16 CHAPTER 3 RESEARCH METHODOLOGY 20 3.1 Terminology 20 3.2 Conceptual Model 22 3.2.1 Order Picking Policy 22 3.2.2 Dispatching rule 24 3.3 Simulation Model 24 3.3.1 Simulation Model in Flexsim 25 3.3.2 Parameter for Evaluation 27 3.3.3 Input Data Model 28 3.3.4 Performance Measure 29 CHAPTER 4 EXPERIMENTATION 31 4.1 Preliminary Study 31 4.2 Experimental Design 33 4.2.1 Experimental Setting 34 4.2.2 Parameter Settings 34 4.3 Result and Analysis of Simulation 35 4.3.1 Performance Measure Analysis 35 4.3.2 Statistical Analysis 42 CHAPTER 5 CONCLUSIONS AND FUTURE RESEARCH 50 5.1 Conclusions 50 5.2 Limitation 52 5.3 Further Research 53 REFERENCES 55 Appendix A. Revenue of all combinations 59 Appendix B. Revenue comparison for each combination 67 Appendix C. Revenue comparison of order picking policy 70 Appendix D. Revenue comparison of dispatching rule 76 Appendix E. ANOVA results 80 Appendix F. Pairwise comparison results using Tukey’s method 84

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