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研究生: 鍾孟儒
Meng-ju Chung
論文名稱: 以傳統乳化聚合法及RAFT活自由基乳化聚合法合成用於不飽和聚酯、乙烯基酯及環氧樹脂之奈米級及次微米級高分子核殼型橡膠及反應型微膠顆粒之抗收縮劑及增韌劑
Synthesis of nano-scale and submicron-scale polymeric core-shell rubber and reactive microgel particle as low-profile additives and tougheners for unsaturated polyester, vinyl ester, and epoxy resins by conventional and RAFT living free radical emulsion polymerizations
指導教授: 黃延吉
Yan-Jyi Huang
口試委員: 陳崇賢
Chorng-Shyan Chern
邱文英
Wen-Yen Chiu
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 261
中文關鍵詞: 奈米級核殼型橡膠不飽和聚酯乙烯基酯樹脂抗收縮劑可逆加成斷裂鏈轉移(RAFT)自發性相反轉
外文關鍵詞: nano-scale;core-shell rubber; unsaturated polyes, reversible additionfragmentation chain transfer
相關次數: 點閱:243下載:6
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本文探討以RAFT聚合法,採用自發性相反轉、無乳化劑乳化聚法合成奈米級的特用型核殼型橡膠(s-CSR),及以傳統乳化聚合法,添加或不添加乳化劑,合成奈米級或次微米級的通用型核殼型橡膠(gp-CSR),作為不飽和聚酯樹脂(UP)、環氧樹脂(EPR)及乙烯基酯樹脂(VER)的抗體積收縮劑(LPA)及增韌劑。吾人並合成不同化學結構之傳統UP,包括MA-PG型、MA-PA-PG型UP,及聚合度為0.11、2、5之EPR與VER樹脂基材,進而設計出具不同相容性之苯乙烯(St)/VER/CSR三成份系統。
s-CSR以聚丙烯酸丁酯PBA為軟質核心,以丙烯酸乙酯(EA)及丙烯酸鈉(SA)之共聚物poly(EA-co-SA)為外殼;奈米級gp-CSR以聚丙烯酸丁酯PBA為軟質核心,以丙烯酸甲酯PMA為外殼;次微米級gp-CSR以聚丙烯酸丁酯PBA為軟質核心,以甲基丙烯酸甲酯PMMA為外殼。另外,s-CSR與gp-CSR之外殼,亦以甲基丙烯酸環丙氧酯(Glycidyl methacrylate, GMA)改質,以合成出具高極性及具特殊官能基基團外殼,如環氧基團,以增加CSR外殼之極性及與樹脂基材化學交聯之能力。接著以80與120℃下之相分離實驗搭配Debye方程式計算基材與CSR殼層組成之單位體積偶極矩,來解釋St/VER (n=2)/CSR三成份系統之相分離特性。最後,以密度法測量在120℃固化一小時前後,St/VER (n=2)/CSR三成份系統之體積收縮特性變化。


Synthesis of nano-scale specific core-shell rubber (s-CSR) by RAFT polymerization viaspontaneous phase inversion process and nano-scale or submicron-scale general prepose core-shell rubber (gp-CSR) byconventional emulsion polymerization with or without surfactant as low-profile additives (LPA) and tougheners for unsaturated polyester resins (UP), epoxy resin (EPR) and vinyl ester resin (VER) have been investigated. Two types of conventional UP with different chemical structures, namely, MA-PG and MA-PA-PG, EPR and VER with degree of polymerization (n) = 0.11, 2, and 5, have also been synthesized so that styrene (St) /VER (or UP) /CSR ternary systems with different miscibility can be designed.
In the synthesis of s-CSR, the core was made from poly(butyl acrylate) (PBA),whereas the shell was made from poly(acrylic acid(AA)-co-ethyl acrylate (EA)). For nano-scale gp-CSR, the core was made from PBA, the shell was made from poly(methyl acrylate)(PMA). For nano-scale gp-CSR, the core was made from PBA, the shell was made from poly(methyl methacrylate)(PMMA). Futhermore, the shell of the CSR was modified by glycidyl methacrylate(GMA) as a comonomer to increase the molecular polarity and provide the specific functionality, such as epoxy group, for the shell of the CSR.
By conducting phase separation experiments and employing Debye’s equation, the dipole moments of UP, VER, EPR and the shell component of the CSR can be calculated, and the phase characteristics of the St/VER/CSR, ternary system have been elucidated. Finally, the volume shrinkage characteristics of the St/VER (n=2)/CSR ternary system after cure have also been explored.

第一章緒論 1 1-1 簡介 1 1-2 不飽和聚酯(UP)之合成 5 1-3 環氧樹脂(EPR)之合成 6 1-4 乙烯基酯樹脂(VER)之合成 9 1-5 不飽和聚酯樹脂(UP)與苯乙烯(ST)之交聯共聚合反應 10 1-6 種子乳化聚合反應與複合乳膠顆粒的應用及製備【30-32】 14 1-7 結合RAFT總體聚合反應,自發性相反轉及RAFT無乳化劑之乳化聚合法合成特用型核殼型橡膠【33】 15 1-8 石墨烯/高分子複合材料 16 1-9研究範疇 22 第二章文獻回顧 24 2-1 不飽和聚酯(UP)之合成 24 2-2 環氧樹脂(EPOXY RESIN,EPR)之合成【25-26,39-42】 26 2-4乙烯基酯樹脂(VINYL ESTER RESIN,VER)之合成 28 2-5乳化聚合法 32 2-6自由基聚合反應 39 2-7無乳化劑之乳化聚合反應與機構 42 2-8活性自由基聚合法【64】 44 2-9原子轉移自由基聚合法(ATRP)【67】 46 2-10穩定自由基聚合法(SFRP)【64】 48 2-11可逆加成-斷裂鏈轉移聚合法(RAFT)【73-80】 50 2-12乳液的安定性 53 2-13共聚合反應機構與控制共聚合體組成【90】 57 2-14石墨烯/高分子奈米複合材料之研究 61 2-15氧化石墨(GO)及熱還原氧化石墨(TRGO)的製備 62 第三章實驗方法及設備 64 3-1原料 64 3-1-1不飽和聚酯樹脂的合成原料 64 3-1-2環氧樹脂與乙烯基酯樹脂的合成原料【25-26,44-45】 66 3-1-3Ethyltriphenyl phosphomium acetate,acetic acid complex之合成原料【44】 68 3-1-4RAFT聚合法之鏈轉移試劑DBTTC之合成原料【33,105-106】 69 3-1-5以RAFT聚合法合成之特用型核殼型橡膠s-CSR之合成原料 70 3-1-6奈米級與次微米級通用型核殼型橡膠之合成原料 72 3-2實驗儀器 74 3-2-1 UP及之合成及鑑定設備 74 3-2-2Epoxy及VER(Vinyl Ester Resin)之合成設備 77 3-2-3通用型核殼橡膠(gp-CSR)及以RAFT聚合法合成之特用型核殼型橡膠s-CSR之合成設備 79 3-3 實驗步驟 81 3-3-1不飽和聚酯(UP)之合成【29,29a,37】 81 3-3-2 UP分子量之測定-末端基滴定法 85 3-3-3液態EPR(Epoxy Resin)環氧樹脂之合成【25-26,40-41】 88 3-3-4以鏈延伸法合成固態環氧樹脂之觸媒ethyltriphenyl phosphomium acetate.acetic acid complex(ETTP.Ac.HAc)的合成【44】 91 3-3-5固態高分子量EPR(Epoxy Resin)環氧樹脂之合成【44-45】 92 3-3-6環氧樹脂之環氧當量測定 95 3-3-7 VER(Vinyl Ester Resin)之合成【25-26,40-41】 97 3-3-9 VER中未反應環氧基團含量之測定-末端基滴定法 100 3-3-10RAFT聚合法之鏈轉移試DBTTC(dibenzyltrithiocarbonate) 101 3-3-11無界面活性劑之乳化聚合【33,107-111】 103 3-3-12總體RAFT共聚合及自發性相反轉【33,41,107-111】 105 3-3-13利用自發相反轉程序之RAFT無界面活性劑種子乳化聚合【33,41,107-111】 110 3-3-14以傳統之種子乳化聚合法合成奈米級核殼型橡膠【91,112-113,124】 112 3-3-15以無乳化劑之乳化聚合法合成次微米級核殼型橡膠【23,54】 115 3-3-16單體的純化【114】 120 3-3-17轉化率的測定【41,54,91,107-110】 121 3-3-18乳液粒徑的測定【41,54,91,107-110】 121 3-3-19相對分子量及分子量分佈之測定【41,107-110,115】 122 3-3-20核磁共振光譜之測定【41,107-110】 123 3-3-21玻璃轉移溫度(Tg)【29】 123 3-3-22相分離之測定分析【41,91, 107-110】 124 3-3-23 St/VER(n=2)/nano-CSR(MA-Gx-30 or EA-E7-Gx-40) 三成分系統固化試片製作 125 第四章結果與討論 126 4-1 樹脂之合成 126 4-1-1 MA-PG型及MA-PA-PG型之UP樹脂的合成 126 4-1-2環氧樹脂的合成 132 4-1-3乙烯基酯樹脂(VER)之合成 134 4-1-4 MA-PG及MA-PA-PG型UP聚縮合期間之副反應 138 4-2 樹脂之鑑定分析 139 4-2-1MA-PG及MA-PA-PG型UP之鑑定分析 139 4-2-2雙酚A型環氧樹脂(EPR)及乙烯基酯樹脂(VER)之鑑定分析 141 4-2-3 UP樹脂、環氧樹脂(EPR)與乙烯基酯樹脂(VER)之NMR分析 164 4-3 合成樹脂時注意事項 181 4-3-1合成MA-PG型及MA-PA-PG型UP時注意事項 181 4-3-2合成環氧樹脂時注意事項 183 4-3-3合成乙烯基酯樹脂(VER)時注意事項 184 4-4以RAFT聚合法合成之奈米級S-CSR之鑑定【41】 185 4-4-1 合成外殼Tg為室溫25℃以下之s-CSR並以DSC測定奈米級s-CSR之玻璃轉移溫度(Tg) 187 4-5 RAFT聚合法之鏈轉移試劑DBTTC之鑑定分析 191 4-6以乳化聚合法合成通用型奈米級核-殼型橡膠增韌劑(GP-CSR)之鑑定 193 4-6-1 以DLS測定通用型奈米級gp-CSR之粒徑 193 4-6-2 以TEM觀測通用型奈米級核殼型橡膠gp-CSR乳液 197 4-6-3以DSC測定奈米級gp-CSR之玻璃轉移溫度(Tg) 201 4-7通用型次微米級核-殼型橡膠增韌劑(GP-CSR)之鑑定【41】 205 4-7-1以DLS測定通用型次微米級gp-CSR之粒徑 205 4-7-2 以TEM觀測通用型次微米級核殼型橡膠gp-CSR乳液 211 4-8 VER(N=2)/ST/ CSR三成分系統之體積收縮性質測試 216 4-8-1 VER(n=2 )/St/ MA-Gx-30 三成分系統之體積收縮性質測試 216 4-8-2 VER (n=2) /St/ EA-Gx-40 三成分系統之體積收縮性質測試 219 4-9 ST/UP(或VER)/CSR三成份系之相溶性 222 4-9-1以Debye’s Eq’n與基團貢獻法計算樹脂基材(UP、EPR與VER)及核殼型橡膠添加劑(gp-CSR與s-CSR)其偶極矩 222 4-9-2 ST/VER (n=2) / MA-Gx or E7-40-EA-Gx 三成分系統之相分離特性 248 第五章結論 250 第六章未來工作 252 第七章參考文獻 253

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