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研究生: 張瀚文
Han-Wen Chang
論文名稱: 奈米級及次微米級核殼型橡膠添加劑、無機矽膠/有機高分子核殼型顆粒、及蒙特納石黏土對不飽和聚酯、乙烯基酯、及環氧樹脂之微觀型態結構、体積收縮、內部可染色性及機械性質之影響研究
Effects of nano-scale and submicron-scale core-shell rubber additives, inorganic silica gel/organic polymer core-shell particle, and montmorillonite clay on the cured sample morphology, volume shrinkage, internal pigmentability ,and mechanical properties for unsaturated polyester, vinyl ester, and epoxy resins
指導教授: 黃延吉
Yan-Jyi Huang
口試委員: 陳崇賢
none
邱文英
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 324
中文關鍵詞: 環氧樹脂不飽和聚脂核殼型橡膠乙烯基酯樹脂環動半徑體積收縮內部可染色
外文關鍵詞: volume shrinkage, montmorillonite (MMT), core-shell rubber(CSR), internal pigmentability, unsaturated polyester(UP), vinyl ester resin (VER), radius of gyration
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  • 本文之目的,乃探討三種特用添加劑,分別為:(1)奈米級及次微米級核殼型橡膠(core-shell rubber)添加劑(2)無機矽膠/有機高分子核殼型顆粒及(3)矽烷改質蒙特納石黏土(montmorillonite clay,MMT),其對苯乙烯/不飽和聚脂(或乙烯基酯)/特用添加劑三成份系統及環氧樹脂/硬化劑/特用添加劑三成份系統之之微觀型態結構、抗體積收縮特性及內部可染色性、機械性質等之影響。實驗之結果,吾人將配合苯乙烯/乙烯基脂樹脂/特用添加劑三成份系統在未反應前之相容性,x光散射分析、固化樣品之微觀結構、聚合固化後之反應轉化率及微孔洞體積分率等因素之整合性實驗測量結果加以解釋。

    吾人也利用小角度X-ray散射儀(SAXS)測量不飽和聚酯(UP)及乙烯基酯(VER)之稀薄苯乙烯(St)溶液之散射強度,再根據Guinier Law計算不同UP及乙烯基酯(VER)之環動半徑(Radius of Gyration),而針對於St/VER/MMT三成份系統,為瞭解UP分子擴散至蒙特納石黏土(MMT)層間之難易程度。


    The effects of two additives, including (1) nano- scale and submicron-scale core-shell rubber additive,(2) inorganic silica gel/organic polymer core-shell particle, and (3) montmorillonite clay, on the cured sample morphology, volume shrinkage characteristics and internal pigmentability, mechanical properties of the styrene(St)/ Vinyl ester resin (VER)/ additives ternary systems and Epoxy/curing agent /additive ternary systems after the cure have been investigated. The experimental results have been explained by integrated measurements combining phase characteristic of the St/VER/additive ternary system and Epoxy/curing agent /additive ternary systems before the cure, XRD analysis , cured sample morphology, final cure conversion, and volume fraction of microvoid generated during the cure by using DSC , SAXS , WAXS , SEM , TEM , OM and image analysis.
    Also the scattering intensity of vinyl ester resin (VER) and unsaturated polyester (UP) with different structure in dilute styrene solution was measured by the method of small angle X-ray scattering (SAXS), and the radius of gyration of VER and the UP molecule can then be calculated by using the Guinier law.

    中文摘要……………………………………………………………….I 英文摘要……………………………………………………………….II 誌謝…………………………………………………………………….III 圖目錄………………………………………………………………….XI 表目錄…………….……………………………………………… XXXII 第一章 緒論 1-1 不飽和聚酯(UP)…………………………………………………1 1-2 乙烯基酯樹脂(Vinyl Ester Resin , VER)………………………..2 1-3 增韌劑……………………………………………………………3 1-4 抗收縮劑…………………………………………………………4 1-5 內部可染色性……………………………………………………5 1-6 蒙特納石黏土(Montmorillonite, MMT)及其高分子奈米複合材料…………………………………………………………………6 1-7 研究範疇………………………………………………………….7 第二章 文獻回顧 2-1 自由基聚合反應…………………………………………………9 2-2 不飽和聚酯(UP)樹脂之合成 …………………………………12 2-3 不飽和聚酯(UP)樹脂與苯乙烯(ST)之交聯共聚合反應……...13 2-4 苯乙烯(St) /不飽和聚酯(UP) /抗收縮劑(LPA)三成份系統之相溶性…………………………………………………………… 16 2-5 低收縮不飽和聚酯樹脂之抗收縮補償機構………………….17 2-6 低收縮不飽和聚酯樹脂系統聚合固化後微觀結構之研究….19 2-7 抗收縮劑對UP樹脂固化後體積收縮影響之研究…………..21 2-8 抗收縮劑對UP樹脂固化後內部染色性影響之研究………..23 2-9 不飽和聚酯硬化後的機械性質研究………………………….24 2-10 核殼性橡膠增韌劑…………………………………………….26 2-11 蒙特納石黏土(奈米級黏土)-不飽和聚酯高分子奈米複合材料研究………………………………………………………………29 2-12 高分子稀薄溶液之環動半徑研究…………………………….33 第三章 實驗方法及設備 3-1原料………………………………………………………………37 3-1-1 不飽和聚酯樹脂………………………………………….37 3-1-2 Core Shell Rubber (CSR)………………………………….39 3-1-3 MMT……………………………………………………….41 3-1-4 St/UP/特用添加劑三成份試片的原料……………………42 3-2 實驗儀器…………………………………………………………43 3-3 實驗步驟…………………………………………………………47 3-3-1 St/UP/CSR三成份系統機械試片……………………….47 3-3-2 St/UP/silane-treated MMT三成份系統…………………48 3-3-3 三成份溶液製備及體積變化量測(高溫110oC反應系統) …………………………………………………………...49 3-3-4 體積變化量測-密度法…………………………………...50 3-3-5 內部可染色性之量測……………………………………50 3-3-6 光學顯微鏡及影像分析-微孔洞體積分率……………...51 3-3-7 SEM觀測樣品之製備…………………………………...51 3-3-8 TEM觀測樣品之製備…………………………………...52 3-3-9 拉伸測試(Tension Test)………………………………….53 3-3-10 破壞韌性(Fracture toughness)…………………………...55 3-3-11耐衝擊測試(Impact Test)…………………………………56 3-3-12波松比測試(Poisson’s ratio)……………………………...57 3-3-13破壞能量(Fracture energy)……………………………….57 3-3-14 利用XRD測定St/UP/silane-treated MMT三成份系統之MMT層間距離及材料內部結構……………………….58 3-3-15 利用SAXS測定不飽和聚酯之環動半徑……………....59 3-3-16 絕對X光散射強度之校正………………………………61 3-4 小角度X-ray散射(SAXS)之相關理論………………………….67 3-4-1 X-ray簡介………………………………………………...67 3-4-2 X光的產生………………………………………………..67 3-4-3 X光與中子散射…………………………………………..70 3-4-4 SAXS測定高分子稀薄溶液以求算高分子環動半徑之 理論………………………………………………………...71 3-4-4-1 Guinier Law………………………………………………..71 3-4-4-2 Zimm、Flory 和Bueche光散射法………………………73 3-4-4-3 Zimm Plot………………………………………………….75 3-4-5 聚苯乙烯標準樣品在環己烷溶劑中的環動半徑………..76 3-4-6 以穿透因子(transmission factor)校正X光散射強度及溶劑背景散射強度之消除…………………………………….77 第四章 結果與討論 4-1 小角度X光散射法(SAXS)測定高分子的環動半徑Rg................80 4-1-1 不飽和聚脂在苯乙烯溶劑中的環動半徑(Rg)……………..84 4-2 St/UP(or VER) / additive 三成份系統未反應前之相溶性……...125 4-2-1添加核殼橡膠CSR之三成份系統………………………..125 4-2-2 添加Silane-treated MMT之三成份系統…………………127 4-3 SEM微觀型態結構……………………………………………….129 4-4 TEM 微觀型態結構……………………………………………...174 4-5 Takayanagi機械模式……………………………………………...226 4-6體積收縮特性……………………………………………………..227 4-7 OM微觀型態結構及相對微孔洞體積分率……………………..234 4-8內部可染色性……………………………………………………..266 第五章 結果與討論…………………………………………………..341 第六章 參考文獻……………………………………………………..344

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