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研究生: 范光中
Pham - Quang Trung
論文名稱: 氬電漿餘輝態中電漿增強化學氣相沉積反應之二維模擬
Two-Dimensional Fluid Modeling of Plasma Enhanced Chemical Vapor Deposition Process in the Afterglow of Argon Plasma
指導教授: 趙修武
Shiu-Wu CHAU
口試委員: 陳明志
Ming-Jyh Chern
徐振哲
Cheng-Che Hsu
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 英文
論文頁數: 74
中文關鍵詞: 電漿輔助化學沉積餘輝態薄膜成長氬電漿
外文關鍵詞: PECVD, Afterglow, Thin Film Growth, Argon Plasma
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  • 本研究建立以氬電漿餘輝態進行矽薄膜沉積之反應機制並進行二維沉積反應之穩態數值模擬,以計算低壓腔體內部矽薄膜成長速率。本研究共考慮17個重要物種,包含電子、質子、自由基氣體、中性氣體等,除求解流場之連續、動量與能量方程式外,本研究使用37個化學反應式,以考慮電漿與工作氣體在反應腔體內部各物種因化學反應生成與消耗,並利用電子能量方程式估算腔體內部電子溫度。此外本研究考慮10個表面反應式,以考慮矽薄膜於基板表面生長的機制。對於所考慮的反應腔體幾何,當工作壓力自0.5 Torr升高為1.0 Torr時,矽薄膜成長率預估將自5.1 Å/s下降至3.8 Å/s;若工作功率自500 W升高為 1000 W時,矽薄膜成長率預估將自3.5 Å/s成長至5.7 Å/s 。數值模擬亦針對不同幾何與工作參數進行計算,當工作氣體中氫氣分量增加,以及氬電槳噴嘴距離增加時,皆不利於提高薄膜成長率,若增加反應器高度,基板溫度以及工作氣體噴嘴間距離,則有利於提高薄膜成長率,但工作氣體噴嘴的高度則對於薄膜成長率無顯著影響。


    The growth rate of silicon thin film inside a low-pressure chamber is predicted based on a steady, two-dimensional fluid modeling of deposition process in the afterglow of argon plasma, where silane and hydrogen serve as the working gases. In this study seven-teen species are considered, such as electron, ions, free radicals and neutral species, where thirty seven chemical reactions among them are taken into account in space. The continuity, momentum and energy equations are also solved to predict the gas flow inside the chamber. The electron temperature is additionally calculated by the energy equation of electron. Ten surface reactions are employed to account for the deposition of silicon thin film on substrate surface. By increasing the pressure from 0.5 Torr to 2.0 Torr, the predicted deposition rate decreases from 5.1 Å/s to 3.8 Å/s. In contrast, it increases from 3.5 Å/s to 5.7 Å/s provided the power increases from 500 W to 1000 W. Numerical inves-tigations of the growth of thin film silicon have been also carried out under various condi-tions, such as the change of geometrical and operational parameters. With the increase of the gas flow rate of hydrogen and the distance between two argon orifices, the predicted deposition rate decreases. In contrast, the deposition rate grows when the height of the chamber, the substrate temperature and the distance between two gas rings increase. Be-sides, the distance between gas rings and substrate has little influence on the deposition rate on the substrate.

    Nomenclature ..........VI List of Figures X List of Tables.......... XIV Chapter I INTRODUCTION 1 1.1 Research motivation 1 1.2 Literature review 2 1.2.1 Hydrogenated amorphous silicon thin film 2 1.2.2 Plasma enhanced chemical vapor deposition process 3 1.2.3 Experimental setup for deposition of thin film in the afterglow of argon plasma 6 1.2.4 Modeling of thin film deposition in the afterglow of plasma 8 Chapter II MATHEMATICAL MODEL 10 2.1 Governing equations of flow field 10 2.2 Mathematical model of plasma reaction mechanism 13 2.2.1 Diffusion coefficient 17 2.2.2 Energy equation of electron 21 2.3 The reaction mechanism of silicon thin film deposition 23 Chapter III NUMERICAL SCHEME 25 3.1 Generic form of steady-state governing equations 25 3.2 The transport equations of species 26 3.3 The energy equation of electron 27 Chapter IV GEOMETRICAL MODEL 31 4.1 Geometrical model 31 4.2 Boundary conditions and calculation parameters 33 4.2.1 Boundary condition at argon plasma orifice 34 4.2.2 Initial values of species density 37 Chapter V NUMERICAL RESULTS 39 5.1 The flow characteristics of standard case 39 5.2 Influences of different parameters on the deposition rate of thin film 51 Chapter VI CONCLUSIONS AND FUTURE WORKS 64 6.1 Conclusions 64 6.2 Recommendations for future works 65 References........ 66 List of Publications 74

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