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研究生: 劉康盟
Kang-Meng Liu
論文名稱: 基於多通道輸入深度遷移學習模型之旋轉機械故障診斷研究
Study of fault diagnosis of rotating machinery based on deep transfer learning model with multi-channel inputs
指導教授: 蔡明忠
Ming-Jong Tsai
口試委員: 李敏凡
Min-Fan Lee
張俊隆
Chun-Lung Chang
學位類別: 碩士
Master
系所名稱: 工程學院 - 自動化及控制研究所
Graduate Institute of Automation and Control
論文出版年: 2023
畢業學年度: 111
語文別: 中文
論文頁數: 80
中文關鍵詞: 旋轉機械振動遷移學習深度學習故障診斷
外文關鍵詞: rotating machine, transfer learning, deep learning, fault diagnosis
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  • 在現代工業中,設備的穩定性是工廠生產和機器利用的重要因素。機械振動可能會導致旋轉機器中的主軸偏心或軸承損壞,進而導致設備停機。近年來,由於深度學習模型具有自動特徵學習能力,因此它們被用於故障診斷。然而,仍存在一些限制,例如:無法應用於不同工作條件下的機器的不平衡數據問題。本論文提出了一種基於多通道輸入深度遷移學習模型之旋轉機械故障診斷,該模型可以利用源領域學到的知識來解決目標域相似的問題。其原理藉由輸入原始時域訊號經預處理得到的時域灰階圖像(64x64)、兩張時頻圖像(64x64)所組成的三通道圖像,再從目標領域遷移學習模型的全連接層調整隱藏層而得到模型參數。訓練集、驗證集和測試集的樣本比例分別為49%、21%和30%。對兩個類似的開源數據集CWRU、Mendeley依照軸承的內環、外環、滾珠故障等九種故障與正常狀況進行測試,並使用深度學習的指標準確率、回報率、混淆矩陣、P-R曲線進行模型的驗證。在CWRU下兩種不同負載間相互遷移的結果中,單通道、雙通道及三通道的準確率分別為92.8%、93.13%、96.74%;而兩種數據集(CWRU(A)、Mendeley(B))的相互遷移的結果中,單通道、雙通道及三通道的結果分別為76.12%、81.27%、86.4%。實驗結果顯示多通道輸入相較於單通道輸入有較佳的表現並且相較於未遷移學習具有良好的準確率與更少的訓練時間。


    In modern industry, the stability of equipment is a critical factor for factory production and machine utilization. Mechanical vibrations can lead to spindle eccentricity or bearing damage in rotating machinery, resulting in equipment downtime. In recent years, deep learning models have been utilized for fault diagnosis due to their automatic feature learning capabilities. However, there are still limitations, such as the inability to handle imbalanced data from machines under different operating conditions. This thesis proposes a method based on deep transfer learning model with multi-channel inputs for fault diagnosis of rotating machine. This model can solve similar problems in target domain through the knowledge learned from source domain. The input consists of a three-channel image, which is composed of one time-domain grayscale images (64x64) and two time-frequency images (64x64) obtained from the raw time-domain signals. The model parameters are obtained by adjusting the hidden layers of the target domain transfer learning model's fully connected layers. The sample ratios for the training, validation, and testing sets are 49%, 21%, and 30%, respectively. Testing is conducted on two similar open-source datasets, CWRU and Mendeley, in which normal condition and nine types of faults based on inner race, outer race, and ball faults. Finally, the model is validated by four metrics including accuracy, recall rate, confusion matrix, and P-R curve. In the case of transferring between two different loads of CWRU, the accuracy of single-channel, dual-channel, and three-channel are 92.8%, 93.13% and 96.74%. In the case of transferring between the two datasets, CWRU(A) and Mendeley(B), the accuracy of single-channel, dual-channel and three-channel are 76.12%, 81.27% and 86.4%. These experimental results demonstrate that multi-channel input outperforms single-channel input, and in comparison to non-transfer learning, it exhibits both superior accuracy and reduced training time.

    致謝 I 摘要 II ABSTRACT III 目錄 IV 圖目錄 VI 表目錄 IX 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 2 1.3 研究方法 3 1.4 本文架構 4 第二章 文獻探討與相關技術 5 2.1 文獻探討 5 2.2 訊號特徵分析 8 2.3 卷積神經網路 12 2.4 遷移學習(Transfer learning) 13 2.5 VGG16模型介紹 16 2.6 模型評估指標 17 第三章 實驗架構與研究方法 20 3.1 實驗架構與流程 20 3.2 數據前處理 22 3.2.1 數據二維圖像轉換與多通道圖像合併 23 3.2.2 數據增強 25 3.3 模型建立與遷移學習 25 3.3.1 模型預訓練與評估 27 3.3.2 遷移學習模型與評估 28 第四章 實驗結果與討論 30 4.1 數據集介紹與前處理結果 30 4.2 基於不同負載之遷移學習 37 4.2.1 單通道輸入之結果(A至A1) 38 4.2.2 雙通道輸入之結果(A至A1) 42 4.2.3 三通道輸入之結果(A至A1) 45 4.3 基於不同數據集之遷移學習 49 4.3.1 單通道輸入之結果(A至B) 50 4.3.2 雙通道輸入之結果(A至B) 54 4.3.3 三通道輸入之結果(A至B) 57 4.4 實驗結果比較與討論 61 第五章 結論與未來展望 63 5.1 結論 63 5.2 未來展望 64 參考文獻 66

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    全文公開日期 2026/08/22 (校外網路)
    全文公開日期 2026/08/22 (國家圖書館:臺灣博碩士論文系統)
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