簡易檢索 / 詳目顯示

研究生: 阮明玉
Minh - Nguyen Ngoc
論文名稱: 氬電漿餘輝態矽薄膜沉積反應模擬
Modeling of Silicon Thin Film Deposition in the Afterglow of Argon Plasma
指導教授: 趙修武
Shiu-Wu Chau
口試委員: 王謹誠
none
陳孝輝
none
郭俞麟
Yu-Lin, Kuo
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 英文
論文頁數: 74
中文關鍵詞: 電漿輔助化學沉積餘輝態薄膜成長率氬電漿
外文關鍵詞: PECVD, Afterglow, Deposition Rate, Argon Plasma
相關次數: 點閱:339下載:1
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報

本研究建立以氬電漿餘輝態進行矽薄膜沉積之反應機制,並進行三維沉積反應模擬,工作氣體為矽烷及氫氣,同時計算低壓腔體內之矽薄膜成長速率。本研究共考慮19種重要物種,包含電子、質子、自由基氣體、中性氣體等。本研究之數學模型考慮52個空間化學反應式及10個表面反應式。模擬結果顯示:當工作壓力自2.0 Torr 下降至0.5 Torr時,矽薄膜平均成長率預估將自6.1A/s升高至8.45A/s;若工作功率自1000 W下降至500 W時,矽薄膜平均成長率預估將自9.5A/s下降至5.65A/s;當基板溫度升高,則有利於提高薄膜成長率;若增加腔體高度,則有利於獲得較均勻分佈的薄膜成長率;當相鄰氬電漿噴嘴橫向距離減少,則有利於提高薄膜成長率。


The steady growth rate of silicon thin-film inside a low-pressure chamber, with silane and hydrogen as the working gases, is predicted. A three-dimensional model of the deposition process in the afterglow of argon plasma with 19 species, such as electron, ions, free radicals and neutral species is developed. The mathematical model of the afterglow-type PECVD process of argon plasma is proposed, which includes 52 chemical reactions in space, and 10 reactions on substrate. As the system pressure falls from 2.0 Torr to 0.5 Torr, the average deposition rate increases from 6.1 A/s to 8.45 A/s. The average deposition rate decreases from 9.5 A/s to 5.65 A/s provided the system power decreases from 1000 W to 500 W. The increase of substrate temperature results in the growth of the average deposition rate, while the increase of chamber height leads to a more uniform distribution of deposition rate. The distance between two argon orifices decreases, while the predicted deposition rate increases.

Nomenclature VI List of Figures XI List of Tables XV Chapter I INTRODUCTION 1 1.1 Motivation 1 1.2 Literature review 2 1.2.1 Hydrogenated amorphous silicon thin film 2 1.2.2 Plasma-enhanced chemical vapor deposition 3 1.2.3 Experimental setup for deposition of thin film in the afterglow of argon plasma 6 1.2.4 Modeling of thin film deposition in the afterglow of plasma 8 Chapter II MATHEMATICAL MODEL 9 2.1 Governing equations of flow field 9 2.2 Mathematical model of plasma reaction mechanism 12 2.2.1 Diffusion coefficient 17 2.2.2 Energy equation of electron 22 2.3 Reaction mechanism of silicon thin film deposition 24 Chapter III NUMERICAL SCHEME 27 3.1 Generic form of steady-state governing equations 27 3.2 The transport equations of species 29 3.3 The energy equation of electron 29 Chapter IV GEOMETRICAL MODEL 34 4.1 Geometrical model 34 4.2 Boundary conditions and calculation parameters 36 Chapter V NUMERICAL RESULTS 37 5.1 The flow characteristics of standard case 37 5.2 Influences of different parameters on the deposition rate of thin film and comparison with 2D seventeen species. 51 Chapter VI CONCLUSIONS 65 References 66 List of Publication 74

Amanatides, E., Stamou, S. and Mataras, D., "Gas phase and surface kinetics in plasma enhanced chemical vapor deposition of microcrystalline silicon: The combined effect of rf power and hydrogen dilution", Journal of Applied Physics, vol. 90, no. 11, pp. 5786-5798, 2001.
Babayan, S.E., Ding, G., Nowling, G.R., Yang, X. and Hicks, R.F., "Characterization of the active species in the afterglow of a nitrogen and helium atmospheric-pressure Plasma", Plasma Chemistry and Plasma Processing, vol. 22, no. 2, pp. 255-269, 2002.
Bavafa, M., Ilati, H. and Rashidian, B., "Comprehensive simulation of the effects of process conditions on plasma enhanced chemical vapor deposition of silicon nitride", Semiconductor Science and Technology, vol. 23, no. 9, pp. 1-19, 2008.
Bird, R.B., Stewart, W. and Lightfoot, E.N., Transport Phenomena, 2nd Ed., Wiley, New York, 2001.
Boeuf, J.P. and Pitchford, L.C., "Two-dimensional model of a capacitively coupled rf discharge and comparisons with experiments in the Gaseous Electronics Conference reference reactor", Physical Review E, vol. 51, no. 2, pp. 1376-1390, 1995.
Bukowski, J.D., Graves, D.B. and Vitello, P., "Two-dimensional fluid model of an inductively coupled plasma with comparison to experimental spatial profiles", Journal of Applied Physics, vol. 80, no. 5, pp. 2614-2623, 1996.
Bruno, G., Capezzuto, P. and Madan, A., Plasma Deposition Processes of Amorphous Silicon-Based Materials, Academic, Boston, 1995.
Chau, S.W., Numerical Investigation of Free-Stream Rudder Characteristics Using a Multi-Block Finite Volume Method, PhD Thesis, Universitat Hamburg, 1997.
Chau, S.W. and Wei, T.C., Flow Simulation of Large-Area and High-Density Plasma Source, ITRI-Report, 2010.
Chieh T.H., Development of a Parallelized Fluid Modeling Code and Its Applications in Low-Temperature Plasma, Ph.D. Thesis, National Chiao Tung University, 2010.
Chiu, Y.M, Hung, C.T, Wu, J.S and Hwang, F.N, "Parallel fluid modeling of silane gas discharge in an inductively coupled plasma source", The 18th Computational Fluid Dynamics Conference in Taiwan, Taiwan, 2011.
Comet User Manual, Institute of Computational Continuum Mechanics GmbH, Hamburg, 2000.
Denysenko, I.B., Ostrikov, K., Xu, S., Yu, M.Y. and Diong, C.H., "Nanopowder management and control of plasma parameters in electronegative SiH4 plasmas", Journal of Applied Physics, vol. 94, no. 9, pp. 6097-6107, 2003.
Dhayal, M., Forder, D., Parry, K.L., Short, R.D. and Bradley, J.W., "Using an afterglow plasma to modify polystyrene surfaces in pulsed radio frequency (RF) argon discharges", Surface and Coatings Technology, vol. 173-174, pp. 872-876, 2003.
Ferziger, J.H. and Perić, M., Computational Methods for Fluid Dynamics, Springer, Berlin, 2002.
Franz, G., Low Pressure Plasmas and Microstructuring Technology, Springer, Berlin, 2009.
Fridman, A., Plasma Chemistry, Cambridge University Press, New York, 2008.
Guo, L., Kondo, M., Fukawa, M., Saitoh, K. and Matsuda, A., "High rate deposition of microcrystalline silicon using conventional plasma-enhanced chemical vapor deposition", Japanese Journal of Applied Physics, Part 2: Letters, vol. 37, no. 10 , Part A, pp. L1116-L1118, 1998.
Ho, P., Coltrin, M.E. and Breiland, W.G., "Laser-induced fluorescence measurements and kinetic analysis of Si atom formation in a rotating disk chemical vapor deposition reactor", Journal of Physical Chemistry, vol. 98, no. 40, pp. 10138-10147, 1994.
Hsin, W.C., Tsai, D.S. and Shimogaki, Y., "Surface reaction probabilities of silicon hydride radicals in SiH4/H2 thermal chemical vapor deposition", Industrial and Engineering Chemistry Research, vol. 41, no. 9, pp. 2129-2135, 2002.
Hsu, C.C., Diagnostic Studies and Modeling of Inductively Coupled Plasma, Ph.D. Thesis, University of California, 2006.
Hsu, C.C., Nierode, M.A., Coburn, J.W. and Graves, D.B., "Comparison of model and experiment for Ar, Ar/O2 and Ar/O2/Cl2 inductively coupled plasmas", Journal of Physics D: Applied Physics, vol. 39, no. 15, pp. 3272-3284, 2006.
Intranuovo, F., Sardella, E., Rossini, P., Agostino, R. and Favia, P., "PECVD of fluorocarbon coatings from hexafluoropropylene oxide: glow vs. afterglow", Chemical Vapor Deposition, vol. 15, pp. 95-100, 2009.

Itabashi, N., Nishiwaki, N., Magane, M., Naito, S., Goto, T., Matsuda, A., Yamada, C. and Hirota, E., "Spatial distribution of SiH3 radicals in RF silane plasma", Japanese Journal of Applied Physics, Part 1: Regular Papers and Short Notes and Review Papers, vol. 29, no. 3, pp. 505-507, 1990.
Kee, R.J., Rupley, F.M. and Miller, J.A., CHEMKIN Release 4.1, Reaction Design, San Diego, California, 2006.
Kessels, W.M.M., Van De Sanden, M.C.M., Severens, R.J. and Schram, D.C., "Surface reaction probability during fast deposition of hydrogenated amorphous silicon with a remote silane plasma", Journal of Applied Physics, vol. 87, no. 7, pp. 3313-3320, 2000.
Khosla, P.K. and Rubin, S.G., "A diagonally dominant second-order accurate implicit scheme", Computers & Fluids, vol. 2, pp. 207-209, 1974.
Krzhizhanovskaya V.V., A Virtual Reaction for Simulation of Plasma Enhanced Chemical Vapor Deposition, Ph.D. Thesis, The Institutional Repository of the University of Amsterdam, 2008.

Kuo, G. and Kuo, M.T, "Applications of plasma-enhanced chemical vapor deposition (PECVD) in making thin film silicon solar cells", Instruments Today, vol. 31, no. 3, pp. 15-27, 2009.
Kushner, M.J., "A model for the discharge kinetics and plasma chemistry during plasma enhanced chemical vapor deposition of amorphous silicon", Journal of Applied Physics, vol. 63, no. 8, pp. 2532-2551, 1988.
Lide, D.R., Handbook of Chemistry and Physics, Taylor and Francis Group LLC, Florida, 2009.
Lieberman, M.A. and Lichtenberg, A.J., Principles of Plasma Discharges and Materials Processing, Wiley, New Jersey, 2005.
Martin, P.M, Handbook of Deposition Technologies for Films and Coatings, 3rd Ed., Elsevier Inc, Washington, 2010.
Matsuda, A., "Thin-film silicon growth process and solar cell application", Japanese Journal of Applied Physics, Part 1: Regular Papers and Short Notes and Review Papers, vol. 43, pp. 7909-7920, 2004.
Meeks, E., Larson, R.S., Ho, P., Apblett, C., Han, S.M, Edelberg, E. and Aydil, E.S., "Modeling of SiO2 deposition in high density plasma reactors and comparisons of model predictions with experimental measurements", Journal of Vacuum Science and Technology A: Vacuum, Surfaces and Films, vol. 16, pp. 544-563, 1998.
Mitchell, R.R., Young, R.M., Partlow, W.D., Bevan, M.J., Chantry, P.J. and Kline, L.E., "Silicon nitride deposition using N2-rare gas radio-frequency afterglows", IEEE International Conference on Plasma Science, Oakland, USA, 21-23 May, 1990.
Niikura, C., Kondo, M. and Matsuda, A., "High rate growth of device-grade microcrystalline silicon films at 8 nm/s", Solar Energy Materials and Solar Cells, vol. 90, no. 18-19, pp. 3223-3231, 2006.
Nishikawa, K.I., Hardee, P., Hededal, C., Kouveliotou, C., Fishman, G.J. and Mizuno, Y., "Simulation studies of early afterglows observed with SWIFT", The Proceedings of Sixteenth Maryland Astrophysics Conference, pp. 265-270, 2006.
Nowling, G.R., Babayan, S.E., Jankovic, V. and Hicks, R.F., "Remote plasma-enhanced chemical vapor deposition of silicon nitride at atmospheric pressure", Plasma Sources Science and Technology, vol. 11, no. 1, pp. 97-103, 2002.
Ong, Y.Y., Chen, B.T., Tay, F.E.H. and Iliescu, C., "Process analysis and optimization on PECVD amorphous silicon on glass substrate", Journal of Physics: Conference Series, vol. 34, no. 1, pp. 812-817, 2006.
Oversluizen, G. and Lodders, W.H.M., "Optimization of plasma-enhanced chemical vapor deposition of hydrogenated amorphous silicon", Journal of Applied Physics, vol. 83, no. 12, pp. 8002-8009, 1998.
Owan D.C., Thin Film Amorphous Silicon Cells by Inductive PECVD with a View towards Flexible Substrates, Ph.D. Thesis, University of Southampton, 2009.
Park, J.H., Deposition of Coatings by PECVD, EE7730, Department of Electrical Engineering, Auburn University, 2003.
Perrin, J., Leroy, O. and Bordage, M.C., "Cross-sections, rate constants and transport coefficients in silane plasma chemistry", Contributions to Plasma Physics, vol. 36, no. 1, pp. 3-49, 1996.
Pham, Q.T., "Modeling of gas reaction in argon plasma enhanced chemical vapor deposition process", Master Thesis, National Taiwan University of Science and Technology, 2011.
Raizer, Y.P, Gas Discharge Physics, Springer, New York, 1991.
Richardson, L.F., The Approximate Arithmetical Solution by Finite Differences of Physical Problems Involving Differential Equations with an Application to the Stresses in a Masonry Dam, Series A, vol.210, Transaction of Royal Society London, pp.307-357, 1910.
Rossnagel, S.M., Cuomo, J.J. and Westwood, W.D., Handbook of Plasma Processing Technology, Park Ridge, New Jersey, 1990.
Sakiyama, Y. and Graves, D.B., "Non-thermal atmospheric RF plasma in 1-D spherical coordinates: A parametric study", IEEE Transactions on Plasma Science, vol. 35, no. 5 I, pp. 1279-1286, 2007.
Sakiyama, Y. and Graves, D.B., "Neutral gas flow and ring-shaped emission profile in non-thermal RF-excited plasma needle discharge at atmospheric pressure", Plasma Sources Science and Technology, vol. 18, no. 2, pp. 1-11, 2, 2009.
Salabas, A., Gousset, G. and Alves, L.L., "Two-dimensional fluid modelling of charged particle transport in radio-frequency capacitively coupled discharges", Plasma Sources Science and Technology, vol. 11, no. 4, pp. 448-465, 2002.
Shirafuji, T., Chen, W., Yamamuka, M. and Tachibana, K., "Monte-Carlo simulation of surface reactions in plasma-enhanced chemical vapor deposition of hydrogenated amorphous silicon thin films", Japanese Journal of Applied Physics, Part 1: Regular Papers and Short Notes and Review Papers, vol. 32, no. 11 A, pp. 4946-4947, 1993.
Sleeckx, E., Schaekers, M., Shi, X., Kunnen, E., Degroote, B., Jurczak, M., Depotterde Ten Broeck, M. and Augendre, E., "Optimization of low temperature silicon nitride processes for improvement of device performance", Microelectronics Reliability, vol. 45, no. 5-6, pp. 865-868, 2005.
Street, R.A., Hydrogenated Amorphous Silicon, Cambridge University Press, New York, 2005.
Tsai, R.Y., Kuo, L.C. and Ho, F.C., "Amorphous silicon and amorphous silicon nitride films prepared by a plasma-enhanced chemical vapor deposition process as optical coating materials", Applied Optics, vol. 32, no. 28, pp. 5561-5566, 1993.
Versteeg, H.K. and Malalaserkera, W., An Introduction to Computational Fluid Dynamics: The Finite Volume Method, Longman Scientific and Technical, New York, 1995.
Wada, H. and Oyama, T., "Growth mechanism of electron density in radio frequency afterglow plasmas", Electrical Engineering in Japan (English translation of Denki Gakkai Ronbunshi), vol. 135, no. 2, pp. 26-32, 2001.
Ward, A.L., "Effect of space charge in cold-cathode gas discharges", Physical Review, vol. 112, no. 6, pp. 1852-1857, 1958.
Yoon, J.S., Song, M.Y., Han, J.M., Hwang, S.H., Chang, W.S., Lee, B. and Itikawa, Y., "Cross sections for electron collisions with hydrogen molecules", Journal of Physical and Chemical Reference Data, vol. 37, no. 2, pp. 913-931, 2008.

QR CODE