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研究生: 黃文秀
Wen-shiou Huang
論文名稱: 3D列印曝光系統於大面積微結構之研發與應用
Development and application of 3 Dimension Printing for micro-structure with large area
指導教授: 鄭正元
Jeng-ywan Jeng
口試委員: 鄭逸琳
Yi-lin Cheng
江卓培
Cho-pei Jiang
汪家昌
Jia-chang Wang
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 105
中文關鍵詞: 3D列印大面積立體微結構LabVIEW藍光微影系統動態光罩
外文關鍵詞: 3D printing, Stereo micro-structure with large area, LabVIEW, Blue light lithography system, Dynamic mask lithography system
相關次數: 點閱:416下載:3
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  • 本論文主要是開發以動態光罩微影系統應用於3D列印 (3 Dimension Printing,3DP)技術,可製作出大面積立體微結構。
    在本實驗中針對大面積立體微結構之製作其中包含了硬體、軟體及微結構分析,在硬體設備上,首先建構出一個完整具有3D成型能力之微影設備,硬體部份包含可控制的三維驅動機構、微影系統之光源和電腦控制單元等。在軟體控制上則是建立一個人機介面平台,相容於其他硬體的驅動程式,即可建立控制系統之軟體和硬體整合,完成設備製作。最後,根據成型之立體微結構,用以分析光學投影及影像成像之焦點、解析度等之研究。本實驗使用藍光光感應硬化樹脂做為立體微結構之實驗材料,以藍光動態光罩之切層圖案藉由藍光微影系統投影使樹脂材料層疊硬化,驗證其成型之曝光時間、線寬和厚度等參數,能符合線寬尺寸5μm精度。
    本實驗所研發之3D微影曝光系統,可輕易的變更光源模組,並有效且準確的大面積位移控制,若經適當的機構變更後,更能增加其實用性和應用,期望將來能運用在更多的領域中。


    This research is mainly to develop a Three Dimension Printing (3DP) technology that apply the Dynamic Mask Lithography System to fabricate a stereo micro-structure with large area, including hardware, software and the analyze of micro-structure. Based on the target of this research, we will build up an integrated 3D printing lithography system, for hardware development, including a controllable three dimension stage, a light source of lithography system and computer system. For software development, to edit an user interface with compatible of variety of drivers. To analyze the photo imagine such as focus and resolution of this research. The light-curing resin is used for the experiment; the layered patterns project via blue light lithography system and induced a cured resin layer by layer. Verify the process parameters: exposure time, line-width and thickness of the micro-structure, check and measure the dimensions of the micro-structure with the precise of 5μm requirement. The advantage of the lithography system is that easily to modify the light source and high accuracy positioning control, after a lite hardware re-design, function will be expanded and became a multifunction system.

    中文摘要 I Abstract II 致謝 III 目錄 IV 圖目錄 VI 表目錄 IX 第一章 導論 1 1.1. 前言 1 1.2. 研究背景及目的 2 1.3. 論文架構 3 第二章 文獻探討 5 2.1. 3D列印之發展概況 5 2.1.1 模型圖案繪製 6 2.1.2 3D列印技術之分類 7 2.1.3 各式3D列印成形技術之原理 8 2.2. 動態光罩技術使用在微影曝光的演進 21 2.2.1. DMD與DLP微影系統之發展 24 2.2.2. 動態光罩微影技術 30 2.2.3. 數位微反射鏡元件原理 31 2.3. 自動控制系統 33 2.3.1. 基本控制原理 34 2.3.2. 以LabVIEW設計人機介面 35 第三章 3D列印微影曝光系統的設計與建構 38 3.1. 藍光動態光罩微影系統 40 3.1.1. 藍光DLP投影系統改裝 41 3.1.2. 可調式顯微鏡物鏡套筒模組 42 3.1.3. XYZ平台機電整合 44 3.2. 微影平台建構與系統整合 46 3.3. 自動控制系統 48 3.3.1. 人機介面 49 第四章 實驗結果與討論 54 4.1. 自動化3D動態微影系統之製程整合 55 4.1.1. 曝光流程 56 4.1.2. 材料準備 57 4.2. 光罩圖案對位與曝光時間設定 60 4.3. LabVIEW 配方參數設計 62 4.4. 系統之解析度測試 63 4.5. 微結構製作 67 4.5.1. 微流道支柱製作 67 4.5.2. 微結構厚度測試 71 4.5.3. 圓錐結構製作 73 4.6. 大面積結構製作 75 第五章 總結與未來展望 78 5.1. 總結 78 5.2. 未來展望 79 參考文獻 81 附錄一 84 附錄二 87 附錄三 89

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