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研究生: 林玉峰
YU-FENG LIN
論文名稱: 正交型五軸工具機運動機構及NC刀具路徑之電腦模擬
Computer Simulation of Motion Mechanism and NC Cutter Paths of Orthogonal Five-axis Machines
指導教授: 林清安
Ching-An Lin
口試委員: 歐陽超
Chao Ou-Yang
修芳仲
Fang-Jung Shiou
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 119
中文關鍵詞: 五軸工具機機構模擬NC刀具路徑模擬
外文關鍵詞: five-axis machine, mechanism simulation, NC cutting path
相關次數: 點閱:240下載:18
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  • 近年來許多醫療器材、航太零組件、汽車元件及模具均具有高精度及複雜的空間幾何形狀的需求,使得五軸加工日趨重要,但也因為五軸工具機的自由度大及精度較高,機器承受不起碰撞,所以五軸工具機在執行切削工作前都需要先做切削模擬之測試。有鑑於此,本論文設計出可供機構運動模擬之五軸工具機模型,並利用此機器模型來執行NC刀具路徑之電腦模擬。首先由Pro/ENGINEER設計出五軸工具機的機構模型,並利用Pro/ENGINEER之Pro/Toolkit及Visual C++之MFC為核心程式來開發輔助工具,經由輔助工具讓使用者了解到五軸工具機各軸機構模擬之情形,接下來由PowerMILL設計工件模型及五軸加工NC碼,再經由VERICUT NC切削加工模擬軟體整合前兩者之資料並建立刀具資料後,即可開始進行五軸切削模擬,透過這樣的方式將Pro/ENGINEER、PowerMILL及VERICUT三種軟體中的五軸工具機資料整合為一,讓使用者可以了解五軸工具機的機構運動模擬之情形及切削模擬之結果,也讓使用者在NC加工程式設計完成後可以更簡易、更快速的得到切削模擬之結果。


    In recent years, many medical equipments, aerospace components, automobile parts, and moulding devices require a high degree of precision and very complex geometries. This has made five axis machining increasingly important. Due to higher degrees of freedom and better precision associated with five-axis machines, they are susceptible to impacts. Therefore, prior to commencement of the cutting process, five-axis machines must first undergo cutting simulations as a test for impacts. In light of this, this study proposes a five-axis machine model that is capable of motion simulation, and applies this model to the simulation of an NC tool path. A model of the five-axis machine is first developed in Pro/ENGINEER. Supporting tools are also developed using core programs including Pro/ENGINEER’s Pro Toolkit and MFC in Visual C++. With the supporting tools, users can understand the modelled behaviours of each axis in the machine. PowerMILL is used alongside the design workpiece model and NC program. Once information in both models is combined using NC cutting simulation in the software VERICUT, the five-axis cutting simulation can begin. In this way, model data for five-axis machines in all three software programs (Pro/ENGINEER, PowerMILL, and VERICUT) is integrated to provide users with an understanding of motion simulation of five-axis machines and the results of cutting simulation. The designed NC program facilitates easy and rapid delivery of the simulation results to users.

    中文摘要 II ABSTRACT III 誌謝 IV 目錄 V 第一章 緒論 1 1.1 研究背景及動機 1 1.2 研究目的 3 1.3 研究範圍 4 1.4 研究方法 5 1.5 論文架構 6 第二章 文獻探討 8 2.1 五軸加工之文獻 8 2.2 切削模擬及機構設計之文獻 10 2.3 文獻回顧之心得 11 第三章 五軸工具機機構運動之電腦模擬 13 3.1 五軸工具機的型式及分類 13 3.2 Top-down design簡介 19 3.3 五軸工具機之機構設計 20 3.3.1. 以Top-down design建立機構模型 21 3.3.2. 機構模型同步變更之說明 34 3.3.3. 機構組裝及組件參數之介紹 38 3.4 五軸工具機機構運動之電腦模擬輔助工具 46 3.4.1 指定機型模組 48 3.4.2 五軸機構模擬模組 55 3.4.3 檔案轉存模組 59 3.4.4 資料清除模組 61 第四章 五軸工具機NC加工之電腦模擬 62 4.1 五軸工具機資料之整合 62 4.1.1 在VERICUT定義五軸工具機之結構 63 4.1.2 匯入機構模型之STL資料 65 4.1.3 建立或匯入工件模型 69 4.1.4 匯入NC程式 75 4.1.5 刀具資料及刀具座標系之整合 76 4.1.6 工作座標系之定義 81 4.2 五軸工具機NC加工之模擬 82 第五章 系統的運作與實例 87 5.1 系統之運作流程 87 5.2 實例一 89 5.3 實例二 96 第六章 結論及未來研究方向 103 6.1 結論 103 6.2 未來研究方向 104 參考文獻 106 作者簡介 109

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