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研究生: 林敬峰
Jing-Feng Lin
論文名稱: 交錯流鳍片式熱交換器流場數值模擬分析及廢熱回收實驗
Numerical Analysis of Cross-flow Fin-type Heat Exchanger and Waste Heat Recovery Experiment
指導教授: 蘇裕軒
Yu-Hsuan Su
口試委員: 田維欣
Wei-Hsin Tien
溫琮毅
Tsrong-Yi Wen
姜嘉瑞
Chia-Jui Ray
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 95
中文關鍵詞: 沼氣廢熱回收熱交換器CFD交錯流平行流逆向流
外文關鍵詞: Bio-gas, waste heat recovery, heat exchanger, CFD, parallel flow, counter flow, cross flow
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  • 有鑒於全球能源逐漸匱乏,國際油價不斷上漲,如何有效節約能源並找尋新的替代能源來減少化石燃料的依賴,實為當前急需解決的問題。大量使用化石燃料背後,對環境有害之污染也隨之上升,近幾年溫室效應所帶來的衝擊遠大於我們所想像,所以此等議題已不容再忽視。其中溫室氣體部份又以〖CO〗_2與〖CH〗_4為最大宗,所以若能藉由〖CH〗_4與〖CO〗_2直接回收再利用,不但有助於溫室效應之改善,並可提供能源應用,能將廢熱有效的運用而不直接排放到環境中,那是我們想要達成的目標。

    在本研究中也會介紹熱交換器的設計方法,探討文獻關於熱交換器之設計或應用,例如平行流動、逆向流或交錯流的熱交換器之差異,熱交換器種類繁多,但實驗中考慮到空間限制,而且在研究中目的是為了沼氣引擎的廢熱回收,所以使用的熱交換器遠比工業上使用的熱交換器還小許多,另外也考慮到熱傳面積的問題所以在結構方面使用的是鰭片式的熱交換器目的是為了能增加更多的熱傳面積並且流動方式為交錯流,實驗流體為空氣(高溫流體)及純水(低溫流體)的熱交換,利用鼓風機提供進氣量及加熱槍提供熱源(模擬一般引擎之排氣溫度),並將室溫水加熱到所需的溫度(50℃~60℃),除了溫度的考量以外進氣流量、進氣溫度、水量也是影響熱回收效率的因素,計算熱回收效率,提供的熱能與回收到的熱能比值為計算基礎,此外比較溫度、流量大小與熱效率的關係,在應用方面,目的是希望能將回收到的熱能應用在厭氣發酵的製作過程,屬於沼氣的循環系統回收利用。


    In view of the lack of global energy depletion and the rising oil prices, how to effectively save energy and find new alternative energy sources to reduce the dependence on fossil fuels is an urgent issue to be solved. Behind the heavy use of fossil fuels, environmentally harmful pollution has also risen. The impact of the greenhouse effect in recent years is far greater than we imagined, so these issues can no longer be ignored. Among them, the greenhouse gas part is 〖CO〗_2 and 〖CH〗_4 is the largest, so if you can directly recycle and reuse 〖CH〗_4 and 〖CO〗_2, it will not only contribute to the improvement of the greenhouse effect, but also provide energy.

    In this study, we will introduce the design method of heat exchangers, and explore the literature on the design or application of heat exchangers, such as the difference of heat exchangers of parallel flow, reverse flow or staggered flow. There are many types of heat exchangers, but in the experiment considering the space limitation, and the purpose of the research is to recover the waste heat of the biogas engine, the heat exchanger used is much smaller than the heat exchanger used in the industry, and the heat transfer area is also considered. The finned heat exchanger is used to increase the heat transfer area and the flow pattern is a staggered flow. The experimental fluid is heat exchange between air (high temperature fluid) and pure water (cryogenic fluid), which is provided by a blower. The intake air amount and the heat gun provide a heat source (simulating the exhaust temperature of the general engine), and heat the room temperature water to the required temperature (50° C -60 ° C). In addition to the temperature considerations, the intake flow rate, the intake air temperature, and the water amount are also Factors affecting heat recovery efficiency, calculate heat recovery efficiency, provide thermal energy and recovered thermal energy ratio as the basis for calculation, and compare temperature, flow rate and thermal efficiency. The relationship between the rates, in terms of application, is intended to apply the recovered thermal energy to the production process of anaerobic fermentation, which belongs to the recycling system of biogas.

    摘要 i ABSTRACT ii 致謝 iii 圖目錄 vi 表目錄 x 常用的熱交換器符號及其單位 xi 第 1章 1 緒論 1 1.1前言 1 1.2研究背景 4 1.3研究目的 6 1.4 文獻回顧 8 1.5 論文架構 14 第2章 15 實驗設置與概念驗證 15 2.1 實驗設計與架構 15 2.2實驗設備 16 第3章 22 理論分析與數值模擬 22 3.1熱交換器性能設計 22 3.2 CFD數值模擬物理運算 28 3.3數值模型建立流程 30 3.4圓管幾何建立 31 3.4.1網格劃分 34 3.4.2 邊界條件設置 35 3.4.3圓管驗證 38 3.5交錯流鳍片式熱交換器 50 3.5.1單層模型分析 50 3.5.2交錯流鳍片式熱交換器模型建立 55 3.5.3交錯流鰭片式熱交換器網格劃分 56 第4章 59 結果與討論 59 4.1 數值模擬結果 59 4.2 實驗數據驗證 74 第5章 80 結論與未來展望 80 5.1結論 80 5.2未來展望 81 參考文獻 82

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