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研究生: 陳義峰
Yi-Feng Chen
論文名稱: 應用階層式分類與影像處理於融噴非織物 之瑕疵辨識
Recognition of Melt-Blown Non-Woven Fabric Defects by Hierarchical Classification and Image Processing
指導教授: 黃昌群
Chang-Chiun Huang
口試委員: 郭中豐
Chung-Feng Kuo
邱士軒
Shi-Xuan Qiu
學位類別: 碩士
Master
系所名稱: 工程學院 - 自動化及控制研究所
Graduate Institute of Automation and Control
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 82
中文關鍵詞: 非織物影像處理階層式分類最小距離法
外文關鍵詞: Non-woven, Image processing, Hierarchical classification, Minimum distance method
相關次數: 點閱:197下載:2
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  • 所有產品在生產過程中自購進材料、製造加工到裝配成品,每一階段都需要檢驗,嚴格的品質管制可以確保產品品質。
    本論文將致力於一套融噴非織物的瑕疵檢測分類系統,藉此系統來協助人工檢測。由於非織物的瑕疵檢測其處理方法不一致,故我們採用階層式的概念利用影像處理技術與最小距離法來辨識瑕疵,縮短檢驗的時間。在第一層計算灰階標準差來判定是否為瑕疵;於第二層先利用Log轉換調整對比和中值濾波消除雜訊後並使用統計式門檻值決定兩個最佳門檻值分割出瑕疵區域,接著計算白色區域灰階平均將破洞瑕疵辨識出來;於第三層利用標計化保留最大黑色區域並進行封閉運算使瑕疵輪廓更完整,接著計算緊緻性與SM值辨識聚合物滴液、併絲及摺紋三種非織物瑕疵。
    由實驗結果得知,於第一層中輸入50筆學習樣本、47筆測試樣本,辨識率達100%;於第二層中輸入40筆學習樣本、39筆測試樣本,辨識率達100%;於第三層中輸入30筆學習樣本、24筆測試樣本,辨識率達100%,可明顯看出我們採用的階層式分類系統可以有效地應用在融噴非織物表面瑕疵的檢測工作上。


    All of the products from purchasing materials and the manufacture to assembly the finished product in the productive process, must be inspected to the quality.
    The thesis will devote to developing the surface defect inspection and classification system of the melt-blown non-woven fabric, and the system will assist artificial examination. We used the image processing technology and the minimum distance with the hierarchical concept to identify defects and reduce inspection time. The standard deviation of gray level is used to determine defect samples in the first stage. In the second stage, the log transformation is used to adjust contrast, the median filter is used to reduce the noise of images, and then I use the statistical threshold value decision method to choose two optimal threshold values for separating defect areas and fine the hole defects by the white region gray level mean. In the third stage, the labeling is used to retain the biggest black area and we use the closing operator to smooth the contour of defects. The compactness and second moment(SM) value are used as defect features to identify the three kinds of non-woven fabric defects, polymer shot, roping and fold.
    From the experimental results, we have 50 studying samples and 47 testing samples in the first stage, the recognition rate is 100%. For 40 studying samples and 39 testing samples in the second stage, the recognition rate is 100%. When we have 30 studying samples and 24 testing samples in the third stage, the recognition rate is 100%. So we can take advantage of the hierarchical classification system to effectively inspect the surface defects of melt-blown non-woven fabrics.

    目錄 摘要 I Abstract II 誌謝 III 目錄 V 圖索引 VIII 表索引 X 第1章 緒論 1 1.1 前言 1 1.2 研究動機 2 1.3 研究步驟與方法 3 1.4 文獻回顧 6 1.5 論文架構 8 第2章 實驗設備 9 2.1 硬體架構 9 2.2 作業系統 9 2.3 程式開發軟體 10 第3章 影像處理技術 12 3.1 數位影像的表示 12 3.2 影像處理的基本步驟 12 3.3 Log轉換 14 3.4 空間濾波 15 3.4.1 低通濾波器 17 3.4.1.1 平滑濾波器 17 3.4.2中值濾波器 18 3.4.3 高通濾波器 19 3.4.3.1 拉普拉斯算子 20 3.4.3.2 索貝爾算子 21 3.5 影像分割 22 3.5.1 統計式門檻值決定法 23 3.6 數學形態學 26 3.6.1 標記化 27 3.6.2 膨脹和侵蝕 28 3.6.3 開放和封閉 30 3.7 紋理描述 31 3.7.1 直方圖統計方法的紋理描述 32 3.7.2 空間灰階共生矩陣統計的紋理描述 33 3.7.3 相鄰灰階狀態矩陣統計的紋理描述 36 3.8 特徵擷取 38 第4章 分類器原理 40 4.1 最小距離法分類器 41 4.2 階層式最小距離法分類演算法 43 第5章 實驗 46 5.1 實驗硬體架構 46 5.2 非織物影像樣本 46 5.3 實驗步驟與流程 48 5.3.1 影像分割與分析 53 5.3.2 連通物件標記 57 5.3.3 瑕疵影像的形態運算 58 5.3.4 瑕疵影像特徵擷取 58 5.3.5 最小距離法分類學習 62 5.3.6 階層式最小距離法分類器檢測系統 64 5.3.7 辨識結果 65 5.4 結果與討論 65 第6章 結論 67 第7章 參考文獻 69

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