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研究生: 梁詠晴
Yong-Ching Liang
論文名稱: 應用AnyLogic於鋼構廠生產線之模擬 暨三維視覺化展示-以柱一次加工為例
Applying AnyLogic software to simulate and 3D visualize the production line of steel structure factory – a case study of first-part column processing
指導教授: 陳鴻銘
Hung-Ming Chen
口試委員: 謝佑明
莊子毅
學位類別: 碩士
Master
系所名稱: 工程學院 - 營建工程系
Department of Civil and Construction Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 70
中文關鍵詞: AnyLogic柱一次加工三維視覺化離散事件模擬
外文關鍵詞: AnyLogic, first-part column processing, 3D visualization, discrete event simulation
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工業4.0為政府近年來積極推動的產業升級計畫,其概念是基於多項基礎技術進步推動的升級轉型,如大數據( Big data )、自動機器人( Autonomous robots )、模擬( Simulation )等,其主要發展方向以「智慧製造」為目標,將物聯網、虛擬化工廠、雲端服務、通訊等技術緊密扣合,創造虛實整合之製造產業,其中,模擬在工業4.0扮演重要的角色及工具之一,目前多應用於高科技廠房,於營建業的應用尚不多見。
於營建產業中,鋼構廠為少數具有標準化、大量生產、客製化等特性,其中柱一次加工生產作業具有標準作業流程之生產線,但在現況中構件工序繁雜、每一構件具有不一致之特性,像是構件的長度、剪力釘數量等且現場作業高度仰賴人力,生產站別的施作人員數量與每台機具的操作人數皆可能影響生產效能。本研究將以系統模擬於鋼構廠柱一次加工生產作業,基於實際生產線的現況及生產線上可調配的資源做虛擬參數配置,針對每一生產站別施作人數上的不同進行模擬,最後將其模擬結果導入視覺化輔助決策。透過模擬以電腦邏輯不受時間的限制,可執行長時間的規劃並藉由三維視覺化取代不夠具體的分析數據,提升使用者對於模擬結果的瞭解及掌握度。


Industrial 4.0 is the industrial upgrading program which is actively promoted by the government in recent years. Its main concept is based on the upgrade transformation promoted by several technological advancements, including big data, autonomous robots, simulation, etc. The main development direction is ”smart manufacturing” as the goal, and the technologies of the Internet of Things, virtualized factories, cloud services, communications and other technologies are closely linked to create a cyber-physical industry. Among them, simulation plays an important role and tool in Industry 4.0. Currently, it’s mostly used in high-tech factories, and its applications in the construction industry are still rare.
In the construction industry, the steel structure factory has the characteristics of standardization, mass production, and customization. Among them, the first-part column processing is a production line with standard operation flow. However, in the current situation, the component production process is complicated and each component has inconsistent characteristics. For example, the length of the component, the number of shear stud, etc. In addition, the operation in the field work highly depends on the manpower. The number of employees in a working station may affect its efficiency. This study aims to simulate the production line of the first-part column for steel structure factory. Based on the actual operation and the resources available on the production line, the parameter configurations and the simulation logics will be carried out for each working station to form the virtual production line on Anylogic, which is a commercialized simulation software. Besides, the simulation results are visualized in a realistic 3D scene to support decision making on production management in an intuitive way.

目錄 論文摘要 IV ABSTRACT V 誌謝 VI 目錄 VII 圖目錄 IX 表目錄 XI 第1章 緒論 1 1.1 研究動機 1 1.2 研究目的 3 1.3 研究範圍及限制 4 1.4 研究方法 5 1.5 論文架構 8 第2章 研究背景 9 2.1 文獻回顧 9 2.1.1 工業4.0 9 2.1.2 系統模擬 10 2.2 研究工具 13 2.2.1 AnyLogic模擬分析軟體 13 2.2.2 Java程式語言 15 2.3 研究方法 16 2.3.1 系統動態學( System dynamics ) 16 2.3.2 代理人模型( Agent-based modeling ) 18 2.3.3 離散事件模擬( Discrete event simulation ) 19 第3章 三維視覺化之柱一次加工作業模擬模型 21 3.1 前言 21 3.2 模擬引擎 21 3.2.1 模擬引擎之建模單元及屬性說明 22 3.2.2 模擬引擎之邏輯通則 25 3.2.3 模擬引擎之模擬邏輯 27 3.3 元件模型 36 3.3.1 元件模型庫 36 3.3.2 自定義元件 38 3.3.3 視覺化視窗 39 3.4 空間佈置 40 第4章 使用範例 49 4.1 前言 49 4.2 使用者介面 49 4.3 柱一次加工生產作業模擬呈現 50 第5章 結論 53 5.1 總結 53 5.2 未來展望 54 第6章 參考文獻 56

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