簡易檢索 / 詳目顯示

研究生: 郭建麟
Chien-lin Kuo
論文名稱: 丙烯酸乙酯製程之設計與控制
Design and Control of Ethyl Acrylate Process
指導教授: 錢義隆
I-Lung Chien
口試委員: 周宜雄
Yi-Shyong Chou
余政靖
Cheng-Ching Yu
黃孝平
Hsiao-Ping Huang
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 198
中文關鍵詞: 動力學熱力學年度最大利潤偶合塔反應蒸餾塔系統性最適化流程
外文關鍵詞: Coupled reactor/column
相關次數: 點閱:219下載:3
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本研究目的係探討丙烯酸乙酯製程之設計與控制。首先選擇合適的熱力學與動力學模式來描述程序,並使用Aspen Plus®進行穩態模擬。本研究提出偶合塔與反應蒸餾塔系統性最適化流程,以年度最大利潤為目標,得到兩種設計流程下各別的最適化之穩態設計操作條件,以偶合塔設計流程之年度最大利潤較反應蒸餾塔設計流程大。接著用Aspen DynamicsTM進行動態模擬。從干擾排除測試來看,以反應蒸餾塔的設計流程下以乙醇/丙烯酸進料比率控制反應蒸餾塔第五板板溫,同時以汽提塔再沸器加熱量來控制汽提塔第五板溫度的控制策略之結果較佳。


    The aim of this research is to study the design and control of Ethyl-Acrylate process. First, we use the suitable thermodynamic and kinetic model parameters to describe the process, and then use the Aspen Plus® to do steady state simulation. The design procedure is proposed to obtain the optimum flowsheets of coupled reactor/column and reactive distillation column. The annual maximum profit is used to obtain the optimum process design and operating condition of those two processes. After that, we use the Aspen DynamicsTM to do dynamic simulations. In the process of reactive distillation column, simulation results demonstrate that the effective dynamic control is provided by a control strategy that uses Ethanol/Acrylic-Acid feed ratio to control 5th stage temperature of first column and uses the second column reboiler duty to control 5th stage temperature of the same column. This control strategy is able to maintain the impurities of product stream in the face of various disturbances.

    中文摘要 Ⅰ 英文摘要 Ⅱ 誌謝 Ⅲ 目錄 Ⅳ 圖目錄 Ⅵ 表目錄 XⅣ 第一章、緒論 1 1.1前言 1 1.2文獻回顧 4 1.2.1反應性蒸餾之程序 4 1.2.2醚類與酯類合成之反應性蒸餾塔設計 5 1.2.3反應性蒸餾之控制策略 6 1.2.4丙烯酸乙酯系統 7 1.3研究動機 8 1.4組織章節 9 第二章、熱力學與動力學模式 11 2.1前言 11 2.2熱力學模式建立與參數 12 2.3蒸餘曲線(RCM) 22 2.4動力學模式建立與參數 26 第三章、程序最適化設計 29 3.1前言 29 3.2丙烯酸乙酯製程設計概念 30 3.2.1偶合塔製程設計 30 3.2.2反應蒸餾塔製程設計 33 3.3最適化流程設計 35 3.3.1偶合塔製程之最適化流程設計 35 3.3.2反應蒸餾塔製程之最適化流程設計 45 3.4最適化穩態結果 56 3.4.1偶合塔製程之最適化穩態結果 56 3.4.2反應蒸餾塔製程之最適化穩態結果 60 3.5最適化穩態結果比較 64 第四章、動態模擬 67 4.1前言 67 4.2丙烯酸乙酯製程之控制架構 68 4.3偶合塔控制策略一 (C-CS1) 70 4.4反應蒸餾塔控制策略一 (R-CS1) 88 4.5偶合塔控制策略二(C-CS2) 105 4.6反應蒸餾塔控制策略二 (R-CS2) 122 4.7閉環路下之分析 139 4.8偶合塔控制策略三 (C-CS3) 147 4.9反應蒸餾塔控制策略三 (R-CS3) 161 4.10干擾排除比較 175 第五章、結論 179 參考文獻 180 附錄A 熱力學模式 185 附錄B 計算年度最大利潤使用之公式 193 附錄C 控制器參數 197 作者簡介 198

    [1] Aspen Plus, Release 11.1, Aspen Technology, Inc. (2001)
    [2] Aspen Dynamics, Release 11.1, Aspen Technology, Inc. (2001)
    [3] Al-Arfaj, Muhammad A., and Luyben, W. L., “Comparison of Alternative Control Structures for an Ideal Two-Product Reactive Distillation Column,” Ind. Eng. Chem. Res., 39, 9, 3298-3307, 2000.
    [4] Al-Arfaj, Muhammad A., and Luyben, W. L., “Control Study of Ethyl tert-Butyl Ether Reactive Distillation,” Ind. Eng. Chem. Res., 41, 16, 3784-3796, 2002a.
    [5] Al-Arfaj, Muhammad A., and Luyben, W. L., “Control of Ethylene Glycol Reactive Distillation Column,” AIChE. Journal, 48, 4, 905-908, 2002b.
    [6] Al-Arfaj, Muhammad A., and Luyben, W. L., “Design and Control of an Olefin Metathesis Reactive Distillation Column,” Chem. Eng. Sci., 57, 5, 715-733,2002c.
    [7] Al-Arfaj, Muhammad A., and Luyben, W. L., “Comparative Control Study of Ideal and Methyl Acetate Reactive Distillation,” Chem. Eng. Sci., 57, 24, 5039-5050, 2002d.
    [8] Alejski, Krzsztof., and Duprat, Francoise., “Dynamic Simulation of the Multicomponent Reactive Distillation,” Chem. Eng. Sci., 51, 18, 4237-4252, 1996.
    [9] Bock, H., Wozny, G.., and Gutsche, B. “Design and Control of a Reaction Distillation Column Including the Recovery System,” Chem. Eng. and Proc., 36, 2, 101-109, 1997.
    [10] Buzad, George., and Doherty, M. F., “Design of Three-Component Kinetically Controlled Reactive Distillation Columns Using Fixed-Point Methods,” Chem. Eng. Sci., 49, 12, 1947-1963, 1994.
    [11] Buzad, George., and Doherty, M. F., “New Tools for the Design of Kinetically Controlled Reactive Distillation Columns for Ternary Mixtures,” Compu. and Chem., 395-408, 1995.
    [12] Chang, K. Yi.; Luyben, W. L., “Design and Control of Coupled Reactor/Column System-Part 1. A Binary Coupled Reactor/Rectifer System”, Compu. chem. Eng., 21, 25 (1997)
    [13] Chang, K. Yi.; Luyben, W. L., “Design and Control of Coupled Reactor/Column System-Part 2. More Complex Coupled Reactor/Column Systems”, Compu. chem. Eng., 21, 47 (1997)
    [14] Chang, K. Yi.; Luyben, W. L., “Design and Control of Coupled Reactor/Column System-Part 3. A Reactor/Stripper with Tow Columns and Recycle”, Compu. chem. Eng., 21, 69 (1997)
    [15] Chiang, Sheng-Feng, Kuo, Chien-Lin, Yu, Cheng-Ching, and Wong, David S. H., “Design Alternatives for the Amyl Acetate Process: Couples Reactor/Column and Reactive Distillation,” Ind. Eng. Chem. Res., 41, 13, 3233-3246, 2002.
    [16] Chien, I-L., Teng, Y. P., Huang, H.P. and Tang ,Y. T. “Design and Control of an Ethyl Acetate Process: Coupled Reactor/Column Configuration” J. of Process Control,15,435-449, 2005
    [17] Frey, T., and Stichlmair, J., “Reactive Azeotropes in Kinetically Controlled Reactive Distillation,” Chem. Eng. Res. and Des., Trans of the Ins. of Chem. Eng., Part A, 77, 7, 613-618, 1999.
    [18] Georgiadis, M. C., Schenk, M., Pistikopoulos, E. N., and Gani, R., “The Interactions of Design, Control and Operability in Reactive Distillation Systems,” Comput. and Chem. Eng., 26, 4, 735-746, 2002.
    [19] Hayden J. G. and J. P. O’Connell, “A Generalized Method for Predicting Second Virial Coefficients,” Ind. Eng. Chem. Res., Dev., 14, 209 ,1975
    [20] Jelinek, J. and Hlavacek V. “Steady State Countercurrent Equilibrium Stage Separation with Chemical Reaction by Relaxation Method” Chemical Engineering Communications ,2,75-78,1976
    [21] Jiménez, L., Wanhschafft, O. M., and Julka, V., “Analysis of Residue Curve Maps of Reactive and Extractive Distillation Units,” Comput. and Chem. Eng., 25, 635-642, 2001.
    [22] Jiménez, L., and Costa-Lopez, J., “The Production of Butyl Acetate and Methanol via Reactive and Extrative Distillation. I. Chemical Equilibrium, Kinetics, and Mass-Transfer Issues,” Ind. Eng. Chem. Res., 41, 26, 6663-6669, 2002a.
    [23] Jiménez, L., and Costa-Lopez, J., “The Production of Butyl Acetate and Methanol via Reactive and Extrative Distillation. II. Process Model, Dynamic Simulation, and Control Strategy,” Ind. Eng. Chem. Res., 41, 26, 6735-6744, 2002b.
    [24] Kenig, E. Y., Bäder, H., Górak, A., Beßling, B., Adrian, T., and Shoenmakers, H., “Investigation of Ethyl Acetate Reactive Distillation Process,” Chem. Eng. Sci., 56, 6185-6193, 2001.
    [25] Mahajani, S. M., and Kolah, A. K., “Some Design Aspects of Reactive Distillation Columns(RDC),” Ind. Eng. Chem. Res., 35, 12, 4587-4596, 1996.
    [26] Mahajani, S. M., “Kinetic Azeotropy and Design of Reactive Distillation Columns,” Ind. Eng. Chem. Res., 38, 1, 177-186, 1999a.
    [27] Mahajani, S. M., “Design of Reactive Distillation Columns for Multicomponent Kinetically Controlled Reactive Systems,” Chem. Eng. Sci., 54, 10, 1425-1430, 1999b.
    [28] Mariusz, W., Miroslaw, G., and Jerzy, S. “Kinetyka Estryfikacji Kwasu Akrylowego Nizszymi Alkoholami Alifatycznymi” Inz. Chem. Procesowa,25,2,331-340,2004
    [29] Melles, S., Grievink, J., and Schrans, Stany M., “Optimization of the Conceptual Design of Reactive Distillation Columns,” Chem. Eng. Sci., 55, 11, 2089-2097, 2000.
    [30] Monroy-Loperena, R., Perez-Cisneros, E., and Alvarez-Ramirez, J., “Robust PI Control Configuration for A High-Purity Ethylene Glycol Reactive Distillation Column,” Chem. Eng. Sci., 55, 21, 4925-4937, 2000.
    [31] Noeres, C., Dadhe, K., Gesthuisen, R., Engell, S., and Górak, A., “Model-Based Design, Control and Optimisation of Catalytic Distillation Process,” Chem. Eng. Proc., 43, 421-434, 2004.
    [32] Okasinski, Matthew J., and Doherty, M. F., “Design Method for Kinetically Controlled, Staged Reactive Distillation Columns,” Ind. Eng. Chem. Res., 37, 7, 2821-2834, 1998.
    [33] Pham, Hoanh N., and Doherty, M. F., “Design and Synthesis of Heterogeneous Azeotropic Distillations-I. Heterogeneous Phase Diagrams,” Chem Eng. Sci., 45, 1823, 1990
    [34] Pöpken, T., Steinigeweg, S., and Gmehling, J., “Synthesis and Hydrolysis of Methyl Acetate by Reactive Distillation Using Structured Catalytic Packings: Experiments and Simulation,” Ind. Eng. Chem. Res., 40, 6, 1566-1574, 2001.
    [35] Ryan, P. J. and Doherty, M. F., ”Design/Optimization of Ternary Heterogeneous Azeotropic Distillation Sequence,” AIChE. Journal, 35, 1592, 1989
    [36] Schmitt, M., Hasse, H., Althaus, K., and Schoenmakers, H., “Synthesis of n-hexyl Acetate by Reactive Distillation,” Chem. Eng. Proc., 43, 397-409, 2004.
    [37] Seferlis, P., and Grievink, J., “Optimal Design and Sensitivity Analysis of Reactive Distillation Units Using Collocation Models,” Ind. Eng. Chem. Res., 40, 7, 1673-1685, 2001.
    [38] Smejkal, Q., Haniks, J., and Kolena, J., “2-Methylpropylacetate Synthesis in a System of Equilibrium Reactor and Reactive Distillation Column,” Chem. Eng. Sci., 56, 365-370, 2001.
    [39] Smejkal, Q., and Šoóš, M., “Comparison of Computer Simulation of Reactive Distillation Using ASPEN PLUS and HYSYS Software,” Chem. Eng. Proc., 41, 413-418, 2002.
    [40] Taylor, R., and Krishna, R., “Modelling Reactive Distillation,” Chem. Eng. Sci., 55, 5183-5229, 2000.
    [41] Tang, Y. T., Huang, H. P., and Chien I-Lung, “Design of a Complete Ethyl Acetate Reactive Distillation System,” Jour. Chem. Eng. Japan., 36, 11, 1352-1363, 2003.
    [42] 鄧耀斌,”乙酸乙酯反應器/蒸餾塔流程之設計與控制”,碩士論文,國立台灣科技大學,2003
    [43] 曾楷倫,”丙烯酸丁酯反應蒸餾塔之設計與控制”,碩士論文,國立台灣科技大學,2004

    QR CODE