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研究生: 陳正佳
Zheng-Jia Chen
論文名稱: 以3D CAD模型分析修模之銲接路徑及使用機械手臂進行銲接動作模擬
Welding Path Generation by 3D CAD Model Analysis and Path Simulation Using A Manipulator
指導教授: 林清安
Ching-An Lin
口試委員: 徐繼聖
Gee-Sern Hsu
謝文賓
Win-Bin Shieh
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 138
中文關鍵詞: 銲接路徑規劃3D CAD二次開發影像處理機械手臂
外文關鍵詞: Welding path generation
相關次數: 點閱:193下載:0
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銲接技術在工業界一直佔有一席之地,已被廣泛地應用於許多相關產業。在執行焊接動作前,需要規劃銲接路徑以及挑選銲接方式,並將欲銲接之零件移動至工作區域,前置作業相當的繁瑣。隨著自動化技術不斷地提升,以往需要透過人工處理之作業,逐漸可由機械取代之,過往的手工銲接技術也已逐步邁向自動化。
本論文提出透過零件之3D CAD模型來分析其銲接點與銲接路徑,並使用影像處理技術獲取欲銲接之零件擺放於工作台上的實際方位,進而減少銲接動作之前置作業。本論文之研究主要分為三個部份:(1)電腦輔助銲接路經規劃:利用3D CAD軟體分析零件的幾何(點、線、面),並採用佈點方式取得3D CAD模型之銲接點分布,接著透過演算法求出銲接路徑;(2)自動判定零件於工作台上之方位:將零件實物擺放於工作台,利用相機取得零件影像,透過影像處理技術計算出零件之實際方位;(3)使用機械手臂進行銲接動作之模擬。
本論文除詳述如何以3D CAD模型求取銲接路徑以及影像處理技術求取零件方位之外,並以滑鼠模型及輪胎模具模型為案例,驗證所開發系統之實用性。


Welding technology has always taken a place in industry and has been widely used in many companies. Before executing the welding operations, it is necessary to manually plan the welding path and select the welding method, which is quite time-consuming. With the continuous improvement of automation technology, operations that previously require manual processing can be gradually replaced by machinery, and the past manual welding technology has gradually moved towards automation.
This thesis aims to generate the welding path from the 3D CAD model of the part to be processed, and use image processing techniques to obtain the actual orientation of the part placed on a working table, thereby reducing the setup time before welding. The research of this thesis is mainly divided into three parts: (1) computer aided path planning: using a 3D CAD software to analyze the geometry of the part (points, curves and surfaces) to obtain the distribution of welding points, (2) automatic determination of the part’s orientation: placing the part on a working table, using a camera to obtain the image of the part, and then calculating the actual orientation of the part through image processing techniques, and (3) simulation of the welding path by a manipulator.
Besides elaborating on the algorithm of generating welding path from a 3D CAD model and determining the part’s orientation on a working table, this thesis also uses a computer mouse and a mold as examples to verify the practicability of the developed system.

摘要 1 Abstract 2 誌謝 3 目錄 4 圖目錄 8 表目錄 14 第一章 緒論 15 1.1 研究動機與目的 15 1.2 研究方法 17 1.3 文獻探討 18 1.4 論文架構 30 第二章 以3D CAD模型獲取零件銲接路徑 31 2.1 產生銲接路徑之基本概念 31 2.1.1 可能之銲接路徑 32 2.1.2 可能之空行程焊接點 34 2.2 求取零件面上之銲接路徑 36 2.2.1 佈點密度 38 2.2.2 排除空行程之銲接點 41 2.2.3 排序銲接點 44 2.2.4 規劃連續面上之銲接路徑 45 2.3 求取零件面上之特定輪廓銲接點 49 2.4 求取特定之銲接點 52 第三章 以2D影像技術求取零件實物之方位 53 3.1 影像預處理 53 3.1.1 影像灰階化 54 3.1.2 影像模糊化 54 3.1.3 影像二值化 56 3.1.4 影像腐蝕與膨脹 57 3.2 計算零件之旋轉角度 62 3.2.1 影像座標介紹 63 3.2.2 尋找零件最小外接矩形及中心點 63 3.2.3 求取零件之旋轉角度 67 3.2.4 辨識零件方位 70 3.3 計算零件之偏移量 77 3.3.1 求取零件原點像素座標 78 3.3.2 求取零件之偏移量 82 第四章 系統開發與實例驗證 85 4.1 系統運作流程 85 4.2 實驗設備 88 4.2.1 EPSON機械手臂 88 4.2.2 Logitech C922攝影機 89 4.3 軟體開發工具 90 4.3.1 3D CAD模型 Toolkit之簡介 91 4.3.2 Open CV Library 91 4.3.3 Epson Robot API之簡介 92 4.4 實例驗證 92 4.4.1 分析3D CAD模型 94 4.4.2 利用相機辨識零件方位 97 4.4.3 機械手臂座標系與3D CAD模型座標系之轉換 99 4.4.4 調整機械手臂之工具座標系 103 4.4.5 求取機械手臂末端旋轉角度 103 4.4.6 機械手臂執行銲接路徑模擬 108 4.4.6.1 特定點銲接 110 4.4.6.2 零件面上之連續銲接 113 4.4.6.3 零件面上之點銲 119 4.4.6.4 在輪廓邊上之連續銲接 124 4.4.6.5 在輪廓邊上之點銲 127 第五章 結論與未來研究方向 130 5.1 結論 130 5.2 未來研究方向 132 參考文獻 133

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