研究生: |
陳秉軒 BING-XUAN CHEN |
---|---|
論文名稱: |
具齒面修形內齒輪之強力刮齒方法 POWER SKIVING FOR THE INTERNAL GEARS WITH FLANK CROWNINGS |
指導教授: |
石伊蓓
Yi-Pei Shih |
口試委員: |
徐瑞宏
Ruei-Hung Hsu 陳羽薰 Yu-Hsun Chen |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2021 |
畢業學年度: | 109 |
語文別: | 中文 |
論文頁數: | 86 |
中文關鍵詞: | 強力刮齒 、內齒輪 、二次齒面修形 、零誤差圓柱型刀具 、六軸CNC傘齒輪切齒機 、VERICUT |
外文關鍵詞: | Power skiving, internal gears, double-crowning flank modification, error-free cylindrical skiving tool, six-axis CNC cutting machine, VERICUT |
相關次數: | 點閱:251 下載:0 |
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在多種圓柱型齒輪的加工技術中,特別是在內齒輪的製造上,強力刮齒技術有著
高精度以及高產量等優勢逐漸受到矚目。由於齒輪在製造上以及齒輪裝配間會有誤
差,因此需要對內齒輪齒面進行修形,不僅可以降低齒面間傳動時產生的噪音,也可
以提高齒輪本身的強度。本研究提出了一種二次齒面修形運用於強力刮齒內齒輪的方
法,透過更改強力刮齒刀具齒形來達到內齒輪齒形方向的修整,其零誤差圓柱型刀具
的齒廓源於生成的齒輪齒形,由齒形修形的內齒輪齒面嚙合而成。在強力刮齒運動過
程中,透過在工件軸上角度的增量來達到內齒輪齒面上沿著齒長方向的修形。以上的
方法將運用於六軸CNC 傘齒輪切齒機上驗證所提出的數學模式,並且將強力刮齒運
動從泛用機推導至六軸CNC 切齒機的過程中編程加工NC 碼。最終,放入VERICUT
切削模擬軟體驗證以上方法以及加工NC碼的正確性。
Power skiving has high productivity and high precision for manufacturing various
cylindrical gears, especially internal gears. Therefore, power skiving gets more attention in gear manufacturing. Considering the manufacturing errors, flank modification of tooth surfaces needs to be adopted to reduce the gear noise and improve gear strength. This research develops a double-crowning modification method to manufacture internal gears using power skiving. The error-free profile of the cylindrical skiving tool is derived from the generating gear, which conjugates with the profile-crowning internal gear. After that, the lengthwise crowning on the tooth surface is deployed through applying angular increment of workpiece axis during the power skiving process. This method is implemented on the six axis CNC gear cutting machine to verify the proposed mathematical model. The NC codes are programmed based on the six-axis coordinates derived from the universal machine settings of power skiving. And then using VERICUT simulation cutting software to confirm the correctness of NC codes.
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