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研究生: 陳秉軒
BING-XUAN CHEN
論文名稱: 具齒面修形內齒輪之強力刮齒方法
POWER SKIVING FOR THE INTERNAL GEARS WITH FLANK CROWNINGS
指導教授: 石伊蓓
Yi-Pei Shih
口試委員: 徐瑞宏
Ruei-Hung Hsu
陳羽薰
Yu-Hsun Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 86
中文關鍵詞: 強力刮齒內齒輪二次齒面修形零誤差圓柱型刀具六軸CNC傘齒輪切齒機VERICUT
外文關鍵詞: Power skiving, internal gears, double-crowning flank modification, error-free cylindrical skiving tool, six-axis CNC cutting machine, VERICUT
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在多種圓柱型齒輪的加工技術中,特別是在內齒輪的製造上,強力刮齒技術有著
高精度以及高產量等優勢逐漸受到矚目。由於齒輪在製造上以及齒輪裝配間會有誤
差,因此需要對內齒輪齒面進行修形,不僅可以降低齒面間傳動時產生的噪音,也可
以提高齒輪本身的強度。本研究提出了一種二次齒面修形運用於強力刮齒內齒輪的方
法,透過更改強力刮齒刀具齒形來達到內齒輪齒形方向的修整,其零誤差圓柱型刀具
的齒廓源於生成的齒輪齒形,由齒形修形的內齒輪齒面嚙合而成。在強力刮齒運動過
程中,透過在工件軸上角度的增量來達到內齒輪齒面上沿著齒長方向的修形。以上的
方法將運用於六軸CNC 傘齒輪切齒機上驗證所提出的數學模式,並且將強力刮齒運
動從泛用機推導至六軸CNC 切齒機的過程中編程加工NC 碼。最終,放入VERICUT
切削模擬軟體驗證以上方法以及加工NC碼的正確性。


Power skiving has high productivity and high precision for manufacturing various
cylindrical gears, especially internal gears. Therefore, power skiving gets more attention in gear manufacturing. Considering the manufacturing errors, flank modification of tooth surfaces needs to be adopted to reduce the gear noise and improve gear strength. This research develops a double-crowning modification method to manufacture internal gears using power skiving. The error-free profile of the cylindrical skiving tool is derived from the generating gear, which conjugates with the profile-crowning internal gear. After that, the lengthwise crowning on the tooth surface is deployed through applying angular increment of workpiece axis during the power skiving process. This method is implemented on the six axis CNC gear cutting machine to verify the proposed mathematical model. The NC codes are programmed based on the six-axis coordinates derived from the universal machine settings of power skiving. And then using VERICUT simulation cutting software to confirm the correctness of NC codes.

指導教授推薦書 I 學位考試委員會審定書 II Abstract IV 謝 致 V 目 錄 6 符號定義 8 圖索引 13 表索引 15 第1章 緒論 16 1.1 前言 16 1.2 研究動機 18 1.3 研究目的 18 1.4 文獻回顧 18 1.5 論文架構 21 第2章 具齒面修形圓柱螺旋內齒輪之齒面數學模式 22 2.1 前言 22 2.2 圓柱齒輪齒面數學模式 22 2.2.1 內齒輪漸開線齒形數學模式 23 2.2.2 齒面數學模式 24 2.3 齒面拓樸點定義 25 2.4 二次齒面修形 27 2.5 B-spline曲面擬合具齒形修形內齒輪 28 2.6 數值範例 30 2.7 小結 33 第3章 強力刮齒零誤差圓柱型刀具輪廓之數學模式推導 34 3.1 前言 34 3.2 錐形與圓柱型零誤差強力刮齒刀具設計原理 34 3.3 內齒輪與產形輪運動座標系統 36 3.4 產形輪之齒面數學模式 37 3.4.1 產形輪平面拓樸點 37 3.4.2 產形輪齒面數學模式 38 3.5 圓柱型強力刮齒刀具齒形數學模式 40 3.5.1 刀頂離隙角 40 3.5.2 刃口線數學模式 40 3.6 B-spline曲線擬合刃口線 43 3.7 以零誤差刀具創成內齒輪齒面數學模式 44 3.8 數值範例 46 3.9 小結 51 第4章 強力刮齒之齒長方向修形數學模式 52 4.1 前言 52 4.2 具齒長修形運動之強力刮齒內齒輪齒面數學模式 52 4.3 六軸CNC切齒機之機械設定推導 55 4.4 編程強力刮齒加工NC碼 58 4.5 數值範例 59 4.6 小結 61 第5章 VERICUT軟體強力刮齒切削模擬 62 5.1 前言 62 5.2 VERICUT模擬軟體之強力刮齒加工設定 62 5.3 VERICUT強力刮齒模擬結果 65 5.4 切削齒面誤差分析 66 5.4.1 單一平面齒形誤差分析 67 5.4.2 對向四齒齒面誤差分析 68 5.4.3 齒厚誤差分析 69 5.5 數值範例模擬結果 69 5.6 小節 72 第6章 結論與建議 73 6.1 結果與討論 73 6.2 建議與未來展望 73 參考文獻 75 附錄一 曲面擬合之資料點資料表 77 附錄二 曲面擬合之控制點資料表 81 附錄三VERICUT模擬之NC加工碼 85

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