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研究生: 邱婉玲
Wan-Ling Chiou
論文名稱: 飛秒雷射加工創新研究-內部結構型擴散片與矽基板裂片應用
Creative Research of Femtosecond Laser Processing-Internal Diffuser in PMMA and Silicon Wafer Dicing
指導教授: 鄭正元
Jeng-Ywan Jeng
張復瑜
Fuh-Yu Chang
口試委員: 林其禹
Chyi-yeu Lin
汪家昌
Jia-Chang Wang
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 127
中文關鍵詞: 飛秒雷射加工雷射內部加工PMMA光擴散片矽晶圓裂片
外文關鍵詞: femtosecond laser, internal processing, PMMA, light diffuser, silicon wafer dicing
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  • 飛秒雷射具有超短脈衝以及光能量密度極高的特性,且擁有特殊的光化學材料剝離機制。這些特性使其有別於一般雷射而有加工熱影響區小、加工尺寸精密度高、以及熱應力低所帶來的內部加工優勢。利用這些特點,本研究以飛秒雷射進行內部結構光擴散片加工與矽晶圓裂片加工兩部份的創新應用研究。
    內部加工所製作之光學元件相較於一般的表面加工,具有結構不磨損、不易產生加工粉塵、元件間結合貼附容易且緊密性良好之優勢。本研究成功利用飛秒雷射在透明材料PMMA中製做內部光學擴散片,並對其進行光學性質之量測。矽晶圓裂片部分,利用飛秒雷射無熱精密加工之特性,直接於矽晶片表面進行加工造成切口以利裂片。結果顯示除可使表面加工線寬縮至5μm以下、讓其切割道極小化以提升晶片產能外,更具有加工粉塵易清除以及裂口平整之優點。
    本研究以飛秒雷射加工成功驗證了內部光學擴散片和矽晶圓裂片之兩種創新加工法,不僅符合輕薄短小之微奈米加工需求,更對半導體、光電能源與影像顯示等領域之應用提供一個重要的方向。


    The femtosecond laser is categorized as ultra-short pulse laser. In contrast to general laser, femtosecond laser is characterized with high energy density and specific mechanism of photochemical material peeling. Moreover, it has the advantages of trivial heat-affected-zone, high precision machining, and the capability of internal processing on transparent materials due to its low thermal stress. Based on these benefits, two typical issues, internal light diffuser, and silicon wafer dicing, with the use of femtosecond laser were studied.
    The internal structure has durable, dust-free, and excellent adherent characteristics. In this study, a PPMA internal light diffuser was successfully manufactured, and the relative optical properties were measured and well discussed. On the other hand, for silicon wafer dicing, this study chose using femtosecond laser to carve directly on the wafer surface instead of in the interior, because of the low thermal stress characteristic. Results showed that the advantages of femtosecond laser surface dicing including not only the sub-5m groove width, which means the wafer productivity could then be enhanced, but also the smooth cross-sectional surface and dust could be easily removed.
    Both the results on these two categories confirmed the potentiality of femtosecond laser applications in micro-scaled machining, like semiconductor, photovoltaic, and image display.

    誌謝I 中文摘要II 英文摘要III 目錄IV 表目錄VIII 圖目錄X 符號表XVI 第一章 緒論1 1.1 前言1 1.2 研究動機與目的2 1.3 研究方法3 1.4 論文架構5 第二章 文獻回顧6 2.1 雷射之發展與演進6 2.1.1超短脈衝雷射與一般雷射分析8 2.2 飛秒雷射之起源與工作原理9 2.2.1 飛秒雷射無熱加工原理14 2.2.2 飛秒雷射內部加工原理15 2.2.3飛秒雷射加工參數探討16 2.2.4飛秒雷射對加工區域能量轉移的過程19 2.3 飛秒雷射於加工之應用23 2.4 光擴散片製作28 2.5 矽晶圓裂片方法29 第三章 實驗規劃及儀器介紹31 3.1實驗前置作業31 3.2飛秒雷射實驗機台33 3.3材料選用35 3.4檢測儀器設備介紹37 3.4.1 超音波洗淨器37 3.4.2 光學顯微鏡37 3.4.3 綠光雷射模組38 3.4.4 配光曲線量測機台39 3.4.5 穿透率量測機台40 第四章 透明材料之內部光學擴散片製作42 4.1 PMMA內部線寬加工實驗參數測試44 4.1.1雷射加工鏡頭的選用44 4.1.2 透明材料表面與內部加工探討45 4.1.3 雷射功率與掃瞄速度對加工效應48 4.1.4 雷射加工聚焦深度對加工之效應50 4.1.5 雷射加工脈衝頻率對加工之效應54 4.2 飛秒雷射透明材料內部平面加工58 4.2.1 內部單層與雙層平面加工設計58 4.2.2 內部單層平面加工分析60 4.2.3 內部雙層平面加工分析67 4.3 內部單層與雙層結構擴散片之量測結果分析70 4.3.1 屏幕照射與穿透光能量量測分析70 4.3.2 配光曲線量測與模擬分析80 4.3.3 飛秒雷射內部平面加工擴散片之光學量測總結90 第五章 矽晶圓裂片之研究92 5.1 矽晶圓加工參數設計93 5.1.1 不同加工功率與掃瞄速度93 5.1. 2不同加工聚焦深度96 5.2 矽晶圓裂片結果分析98 5.2.1切口尺寸縮小98 5.2.2加工粉塵的清除100 5.2.3矽晶圓裂片情形101 第六章 結論與未來展望103 6.1 結論103 6.2 未來展望104 參考文獻106

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