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研究生: 陳柏均
Bor-Chung Chen
論文名稱: 週期式沃斯回火對球墨鑄鐵相轉換之效應
The Effect of Cyclic Austempering on Phase Transformation of Ductile Iron
指導教授: 雷添壽
Tien-Shou Lei
口試委員: 鄭偉鈞
Wei-Chun Cheng
李驊登
Hwa-Teng Lee
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 115
中文關鍵詞: 週期試沃斯回火沃斯回火球墨鑄鐵
外文關鍵詞: Cyclic austempering, Austempering ductile iron, ADI
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  • 本論文主旨是探討1種新的沃斯回火策略,沃斯回火溫度是以週期的方式在2溫度之間變化,以探討對球墨鑄鐵相轉換速率的影響。以真空電阻量測系統即時監控與記錄沃斯回火相轉換過程電阻系數的變化。研究分析週期式沃斯回火(Cyclic austempering)與恆溫沃斯回火(Isothermal austempering) 對相轉換動力學的影響,亦觀察顯微組織及測試機械性質,以進一步了解所得到的沃斯回火球墨鑄鐵(ADI)在材質上的差異性。
    實驗結果顯示:(1)利用Johnson-Mehl方程式分析第一階段反應的動力學,得到τ值可用以估算出反應完成及進入製程窗間的時間;(2)250~300 ℃週期式溫度速率為0.167 ℃/s及300~350 ℃週期式溫度速率為0.4 ℃/s時可得最小τ值,分別為860 s及664 s;(3)週期式沃斯回火熱處理的基底顯微結構為沃斯肥粒鐵束狀組織型態;(4)在250~300 ℃溫度速率為 0.4 ℃/s的週期式沃斯回火後得到的硬度為HV 585,接近250 ℃恆溫的硬度值,而其反應時間約可減少49 %,由9790 s降為4950 s。


    The resistivity of ductile iron was measured to investigate the kinetics of phase transformation during a cyclic austempering. The cyclic austempering was carried out between 2 temperatures with a given rate of change. The resistivity was used to analyze the kinetics of phase transformation during cyclic and isothermal austempering. It is also conduct the microstructure examination and mechanical properties testing. The characteristic of ADI produced from cyclic and isothermal austempering was studied.
    The results of this research show that: (1) Johnson-Mehl equation is used to study the kinetics of the stage 1 reaction, time constant(τ) which derived from the equation can be used to estimate the finishing time required for the reaction; (2) Lower values of τ are obtained from two austempering cases, with a rate of 0.167 ℃/s between 250~300 ℃ and a rate of 0.4 ℃/s between 300~350 ℃ respectively; (3) The matrix of ADI from the cyclic austempering is a typical ausferrite structure as that shown in the isothermal one; (4) A hardness of HV 585 is obtained from a austempering process with a rate of 0.4 ℃/s between 250~300 ℃, which reduce the reaction time about 49% when comparing to the isothermal austempering at 250 ℃.

    目錄 摘要 I Abstract II 誌謝 III 目錄 IV 圖表索引 VI 第一章 前言 1 第二章 原理與文獻探討 6 2-1 沃斯回火球墨鑄鐵 6 2-2 沃斯田鐵化溫度的影響 7 2-3 沃斯回火之相轉換 9 2-3-1 沃斯回火溫度之影響 9 2-3-2 沃斯回火時間的影響 10 2-4 製程窗間 11 2-5 週期式沃斯回火 11 第三章 實驗方法 23 3-1 實驗流程 23 3-2 沃斯回火熱處理 23 3-3 真空電阻量測系統 24 3-3-1 硬體部分 24 3-3-2 軟體部分 27 3-4 真空電阻量測系統之操作程序 29 3-4-1 量測室溫的電阻係數 29 3-4-2 量測兩鎳線實際間距 30 3-4-3 真空熱處理 30 3-5 硬度試驗 32 3-6 SEM微觀組織觀察 32 第四章 結果與討論 43 4-1沃斯回火過程中電阻係數的變化 43 4-1-1 恆溫沃斯回火 43 4-1-2 週期式沃斯回火 46 4-2 動力學分析 46 4-2-1 恆溫沃斯回火 48 4-2-2 週期式沃斯回火 49 4-2-3 週期式沃斯回火與恆溫沃斯回火熱處理比較 49 4-3 顯微組織 50 4-4 機械性質 51 第五章 結論 87 參考文獻 88 附錄 91 作者簡介 114

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