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研究生: 廖宏彬
Hung-Ben Leau
論文名稱: 兩階段沃斯田鐵化ADI機械性質之研究
The Study on Mechanical Properties of Two-Step Austenitizing ADI
指導教授: 雷添壽
Tien-Shou Lei
口試委員: 李驊登
Hwa-Teng Lee
王朝正
Chaur-Jeng Wang
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 107
中文關鍵詞: 機械性質、沃斯回火球墨鑄鐵、MADI
外文關鍵詞: MADI
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  • 本論文主旨是在探討兩階段沃斯田鐵化對於球墨鑄鐵沃斯回火後之顯微組織及機械性質的影響。沃斯田鐵化的第一階段維持在900 ℃,而第二階段則在降到共析反應的臨界溫度。沃斯田鐵化之後再實施沃斯回火熱處理。實驗中利用SEM觀察其顯微組織,並且以硬度、拉伸、衝擊等試驗方法進行機械性質方面的評估。
    實驗結果顯示:(1) 當各成份球墨鑄鐵在上、下臨界溫度區間內進行低溫沃斯田鐵化溫度後,基底組織會有初析肥粒鐵相;(2) FCD 550在經過770 ℃低溫沃斯田鐵化熱處理後,其硬度和抗拉強度均符合MADI標準規範;(3) 經兩階段沃斯田鐵化熱處理後,因為初析肥粒鐵的析出,使得各項機械性質均略低於傳統沃斯回火球墨鑄鐵,在伸長率方面則有較為提升。
    此外,本文亦針對球墨鑄鐵經傳統與兩階段沃斯田鐵化熱處理後,合金元素偏析的情況及拉伸與衝擊破斷面型態等進行探討。


    The main propose of this thesis is to investigate the influences of two-step austenitizing on the microstructures and mechanical properties of austempered ductile irons. For the austenitizing, in the first step, the temperature was maintained at 900 C and followed with a lower one around the critical temperatures of eutectoid transformation. After these two-step austenitizing, the cast iron was followed with an austempering. The scanning electron microscope (SEM) was used for microstructures examination; the hardness, tensile and impact tests were utilized for the evaluation of mechanical properties.
    The results show that: (1) With a lower austenitizing temperature between upper and lower critical temperatures, the matrix structure shows the existence of pro-eutectoid ferrite phase; (2) The austempered FCD 550 with a lower temperature austenitizing at 770 C shows that the properties of hardness and tensile strength do meet the standard of MADI; (3) For same austempering temperature, the existence of pro-eutectoid ferrite will decrease the hardness and tensile strength but increase the elongation of the treated iron when comparing to the ADI which having no pro-eutectoid ferrite.
    In this thesis, the characteristics of segregation of alloy elements and the fracture surfaces from specimens of mechanical testing are also discusses for the investigated irons.

    中文摘要.....................................................................Ⅰ 英文摘要…………………………………………………………….………Ⅱ 誌謝………………………………………………………………………….Ⅲ 目錄.........................................................Ⅳ 圖表索引…………………………………………………………………….Ⅶ 第一章 前言………………………………………………………………...1 第二章 原理與文獻探討…………………………………………………...4 2.1 ADI的製程..…………………………………………………........4 2.2 MADI的製程..………………………………………………...…..4 2.3 沃斯田鐵化溫度及時間的影響……..………………………..…..5 2.4 共析反應之上下臨界溫度………………..………………………6 2.5 沃斯回火溫度及時間的影響……………..………………………9 2.6 製程窗間……………..………………………………………......11 2.7 合金元素對沃斯回火球墨鑄鐵的影響…………..……………..12 第三章 實驗方法……………………..………………………..………….23 3.1 實驗流程…………..……………………………………………..23 3.2 鑄棒均勻性試驗………………..………………………………..23 3.2.1 試片之準備及成份分析……………..………………….23 3.2.2 硬度試驗………………..……………………………….24 3.2.3 拉伸試驗……………..………………………………….24 3.2.4 音速試驗………………..……………………………….24 3.2.5 金相實驗及影像分析…………..……………………….25 3.3 沃斯回火熱處理試驗…..………………………………………..26 3.3.1 爐溫的校正………………..…………………………….26 3.3.2 試片準備…………………..…………………………….26 3.3.3 沃斯回火熱處理…………..…………………………….26 3.3.4 硬度試驗…………………..…………………………….27 3.3.5 金相實驗…………………..…………………………….28 3.3.6 SEM顯微結構觀察………..……………………………28 3.3.7 EPMA分析…………………..………………………….28 3.4 機械性質測試…………………………………………………..29 第四章 結果與討論…………………………………………………….39 4.1 鑄態鑄件均勻性分析…………………..………………………..39 4.1.1 鑄造狀態金相觀察與影像分析…………………..…….39 4.1.2 機械性質分析………..………………………………….39 4.2 沃斯回火熱處理試驗分析…………………..…………………..41 4.2.1 金相顯微組織觀察………………………..…………….41 4.2.2 硬度分析……………………..………………………….44 4.2.3 SEM觀察…………………………………..……………44 4.2.4 EPMA元素分析………………………………..……….46 4.3 DI-2鑄鐵兩階段沃斯田鐵化處理的結果與分析………...…….47 4.3.1 顯微組織特性…………..………………..……………...47 4.3.2 機械性質試驗………..…..……………………………...48 4.3.3 SEM破斷面特性………..…..…………………………..49 第五章 結論…………………………………………………………….…89 參考文獻…………………………………………………………………….91 作者簡介…………………………………………………………………….94

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