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研究生: 陳勁安
Jing-An Chen
論文名稱: 鐵銅複合載氧體應用於化學迴圈燃燒與產氫程序之探討
Bimetallic Iron-Copper Composite Oxygen Carrier for Chemical Looping Combustion and Hydrogen Generation
指導教授: 顧 洋
Young Ku
口試委員: 蔣本基
Pen-Chi Chiang
曾堯宣
Yao-Hsuan Tseng
郭俞麟
Yu-Lin Kuo
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 英文
論文頁數: 129
中文關鍵詞: 化學迴圈燃燒程序載氧體產氫反應機制模型相邊界控制模型
外文關鍵詞: Chemical looping combustion process, Oxygen carrier, H2 generation, Reaction mechanism model, 3-D phase-boundary controlled model
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本研究之主要目的為藉由氧化銅的高還原速率與氧化鐵良好的熱穩定性來提升載氧體之反應性,並製備出適合應用於化學迴路燃燒與產氫程序之合成鐵-銅系複合載氧體。本研究為了製備出高反應特性之鐵銅複合載氧體,對於氧化鐵和氧化銅比例與有無添加澱粉做了探討,其實驗結果顯示出氧化鐵與氧化銅比例為3比1時,於合成氣反應具有良好的反應性。此外,為了製備出具有高機械強度之複合載氧體,分別將氧化鐵和氧化銅分別與氧化鋁、二氧化鈦混合,並利用壓錠方式製備成錠材,也針對不同的燒結溫度也做了研究,當鐵銅鋁載氧體和鐵銅鈦複合載氧體鍛燒溫度為1000oC,在反應前及經過10圈的氧化還原操作後,皆具有相當不錯的反應性。
本研究在固定床反應器之產氫程序中,對水蒸氣的滯留時間與濃度做了探討,其實驗結果顯示,濃度比滯留時間更容易影響產氫量。反應溫度在600oC到1000oC的操作溫度下亦藉由通入水蒸氣以鐵-銅系複合載氧體(鐵銅鋁、鐵銅鈦)同時使水蒸氣還原產氫,實驗結果顯示鐵-銅系複合載氧體(鐵銅鋁、鐵銅鈦)均會受到動力學與熱力學的影響,在低溫時主要受到動力學的影響;在高溫時主要受到熱力學的影響,並且得知鐵銅鋁載氧體相較於鐵銅鈦載氧體適合在較低溫的環境中產氫。此外,固定床反應器所得之產氫反應實驗數據及搭配反應機制模型的結果中顯示,相邊界控制模型適用於鐵銅鋁載氧體與鐵銅鈦複合載氧體,其鐵銅鋁載氧體產氫反應濃度驅動力之反應級數為1.65,產氫反應活化能為20.328kJ/mole;鐵銅鈦載氧體產氫反應濃度驅動力之反應級數為1.13,產氫反應活化能為40.423kJ/mole。


This study focused on Fe2O3 and CuO because of better thermal stability and high reduction rates, respectively. The Fe-Cu mixed oxygen carrier had higher oxygen transport capacity and reduction rate. The suitable oxygen carriers were selected by optimizing performance for the applications of Chemical Looping Combustion (CLC) and Chemical Looping Hydrogen Generation (CLHG) process. In order to increase the reactivity for Fe-Cu based oxygen carriers with syngas, the effect of Fe2O3/ CuO ratios was to investigate in this study. The results showed that Fe2O3/ CuO was 3/1 having better redox reactivity. Besides, in order to increase the mechanical strength of Fe-Cu based oxygen carrier, the Fe2O3 and CuO were not only prepared with Al2O3 or TiO2 as inert support by mechanical mixing and pelletized by tablet machine but also the different sintering temperature was also investigated. The results showed that FCA3110-S0 and FCT3110-S0 pellets sintered at 1000oC had proper mechanical strength and better reactivity during 10 redox cycle.
The CLHG process was conducted at the fixed reactor which the steam flow rate was to investigate in this study. The results showed that the steam concentration had more influence than intake gas velocity. Hydrogen generation was demonstrated to be feasible by steam oxidation with reduced FCA3110-S0 and FCT3110-S0 oxygen carriers which the reaction temperature from 600-1000oC in the fixed bed reactor. The results showed that there were two processes which had the significant influence the hydrogen generation rate, i.e., the thermodynamic equilibrium and the reaction kinetics. The hydrogen equilibrium was higher at a lower operating temperature. However, the reaction rate constant increased with the increase of temperature. Finally, the FCA3110-S0 oxygen carrier was more suitable than FCT3110-S0 oxygen carrier to produce hydrogen at lower temperature.
Besides, the fixed reactor experiments also provided that the reaction temperature influenced not only the reaction rate constant, k, but also the driving force in steam oxidization of FCA3110-S0 and FCT3110-S0 oxygen carriers. The kinetics analysis indicated that the steam oxidization of FCA3110-S0 and FCT3110-S0 oxygen carriers can be described as 3-D phase-boundary controlled model. The reaction order, α and energy of activation found for steam oxidation of FCT3110-S0 oxygen carriers were 1.65 and 20.328 kJ/mol, respectively. The reaction order, β and energy of activation found for steam oxidation of FCT3110-S0 oxygen carriers were 1.13 and 40.423 kJ/mol, respectively.

Contents Page Chinese Abstract I English Abstract III Acknowledgment V Contents VII List of Figures XI List of Tables XVII List of Symbols XIX Chapter 1 Introduction 1 1.1 Background 1 1.2 Objectives and Scope 3 Chapter 2 Literature Review 5 2.1 Introduction of Chemical Looping Combustion (CLC) and Chemical Looping Hydrogen Generation (CLHG) 5 2.1.1 Chemical Looping Combustion (CLC) 5 2.1.2 Chemical Looping Hydrogen Generation (CLHG) 11 2.2 Selection and Performance of Oxygen Carrier 15 2.2.1 Bimetallic Fe-Ni Oxygen Carriers 19 2.2.2 Bimetallic Fe-Co Oxygen Carriers 20 2.2.3 Bimetallic Fe-Cu Oxygen Carriers 21 2.2.4 Bimetallic Fe-Mn Oxygen Carriers 22 2.3 Introduction of Copper Ferrite 24 2.3.1 Crystal Structure of Copper Ferrite 25 2.3.2 Mechanism of Oxygen Releasing of Copper Ferrite 26 2.4 The Reaction Kinetics of the Oxygen Carriers 29 2.4.1 The Gas-Solid Reaction Model 29 Chapter 3 Experimental Apparatus and Procedures 35 3.1 Chemicals 35 3.2 Apparatus 36 3.3 Experimental Procedures 37 3.3.1 Experiment Framework 37 3.3.2 Preparation of Oxygen Carriers 41 3.3.3 TGA Experiment of Reactivity of Oxygen Carriers 42 3.3.4 Fixed Bed Reactor System 44 3.4 Characterization Analysis 45 Chapter 4 Results and Discussion 51 4.1 Background Experiment 51 4.1.1 The Reactivity Test of CuFe2O4 Powders in TGA 51 4.1.2 The Reactivity Test of CuFe2O4 Pellets in TGA 55 4.2 Reactivity and Characterization of Bimetallic Fe-Cu Oxygen Carriers 57 4.2.1 Bimetallic Fe-Cu Oxygen Carriers with Al2O3 Support 57 4.2.1.1 Fe-Cu Weight Percent Ratio of Bimetallic Fe-Cu Oxygen Carriers 57 4.2.1.2 Support Ratio of Bimetallic Fe-Cu Oxygen Carriers 64 4.2.1.3 Sintering Temperature and Starch Content of Bimetallic Fe-Cu Oxygen Carriers 65 4.2.2 Bimetallic Fe-Cu Oxygen Carriers with TiO2 Support 69 4.2.2.1 Fe-Cu Weight Percent Ratio of Bimetallic Fe-Cu Oxygen Carriers 69 4.2.2.2 Support Ratio of Bimetallic Fe-Cu Oxygen Carriers 75 4.2.2.3 Sintering Temperature and Starch Content of Bimetallic Fe-Cu Oxygen Carriers 77 4.3 Reactivity of Bimetallic Fe-Cu Oxygen Carriers in the Fixed Bed Reactor 83 4.4 Application of Hydrogen Generation in the Fixed Bed Reactor 89 4.4.1 Effect of Steam Flow Rate 89 4.4.2 Effect of Reaction Temperature 94 4.4.3 Kinetics of Bimetallic Fe-Cu Oxygen Carriers for Hydrogen……….. Generation 99 4.2.3.1 Kinetics of FCA3110-S0 Oxygen Carriers for Hydrogen Generation 100 4.2.3.2 Kinetics of FCT3110-S0 Oxygen Carriers for Hydrogen Generation 107 Chapter 5 Conclusions and Recommendations 115 Reference 119

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