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研究生: 陳金壽
Chin-shou Chen
論文名稱: 應用位置同步輸出之觸發控制雷射於銦錫氧化物薄膜微加工
Micro-fabrication on the Indium-Tin-Oxide thin film using the positional synchronized output triggered laser
指導教授: 李敏凡
Min-fan Ricky Lee
口試委員: 邱士軒
Shiu-hsuan Chiu
吳秋松
Chiu-sung Wu
學位類別: 碩士
Master
系所名稱: 工程學院 - 自動化及控制研究所
Graduate Institute of Automation and Control
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 70
中文關鍵詞: 位置同步輸出銦錫氧化物重覆率整流穩壓電路板
外文關鍵詞: positional synchronized output (PSO), Tin-doped Indium Oxide (ITO), overlap, printed circuit board (PCB)
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本研究旨在提出,因傳統雷射加工平台之進行劃線、切割,在加減速度及轉角時,雷射能量過於集中,容易於加工之中,使物料受損,故運用位置同步輸出(positional synchronized output, PSO)控制雷射觸發時機,進而改善雷射觸發之重複率(overlap),以降低能量過於集中之問題,藉以提高利用雷射於銦錫氧化物(Tin-doped Indium Oxide, ITO)薄膜加工良率。
本研究以532nm 波長之綠光雷射為雷射加工平台進行ITO薄膜加工實驗,藉由實驗結果,可以清楚比較運用PSO觸發脈衝雷射和連續波雷射光(continuous wave)或脈衝雷射光(pulse)的雷射微加工製程上的差異及改善。運用PSO取得運動軸位置並透過自製之整流穩壓電路板(printed circuit board, PCB),而使雷射觸發與運動軸能相互配合,提高雷射於薄膜加工良率,以提升製程技術。目前的巿場趨勢,走向少量多樣的複雜幾何圖形(patterning),傳統製程耗時費工修改不易,利用本文技術可以減少這些問題。


The traditional laser processing onto Indium-Tin-Oxide (ITO) thin film coated substrate involves cutting and scribing. This processing could be serious damage the material because of over-processing laser power regardless of velocity through the contour. Therefore, this study presents how to use the position synchronized output (PSO) as laser trigger to improve the overlapping rate of laser spots in order to precise control and spacing of laser pulses. The result is to provide a consistent, high quality of throughput while applying laser processing on Tin-doped Indium Oxide (ITO).
The laser operated on 532nm wavelength was adopted as the laser processing platform to present how to utilize PSO on ITO thin film during laser processing. Thought the experiments, it is clearly to interpret the differences and improvements by using continuous wave, pulse and PSO as laser trigger respectively. Moreover, by used PSO coordinated with X, Y and Z Axes motion, the laser is operated and accomplished by a fixed distance and real-time position feedback through self-design printed circuit board (PCB). A constant velocity, real time interaction with laser pulses is very important when dealing with the complicated patterns or geometries. Thus, the purpose of this study is to uplift the throughput on cutting and scribing ITO thin film and enhance stability of laser processing in order to meet a demand of diversified, complicated patterns or geometries in the current market trend. Comparing with traditional laser processing, the PSO utilized processing is not only to significantly minimize the timing but also to easily amend the complicated pattern or programming, even though the importing from CAD drawings.

摘要 I ABSTRACT II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 X 第一章 緒論 1 1.1.研究動機 1 1.2.文獻回顧 2 1.3.研究目的 5 1.4.本文架構 5 第二章 實驗相關技術及理論 7 2.1.雷射微加工 7 2.1.1.雷射的由來 7 2.1.2.雷射的特性及原理 8 2.1.3.雷射種類 9 2.1.4.雷射加工技術 13 2.2.傳統的雷射觸發和PSO位置同步輸出 14 2.2.1.傳統的雷射觸發 14 2.2.2. PSO位置同步輸出的模式 15 2.3. ITO製程簡介 18 第三章 實驗規劃與設備 20 3.1.實驗規劃 20 3.2.實驗設備 21 3.2.1.雷射加工機 21 3.2.2.綠光雷射 26 3.2.3.運動控制器 27 3.2.4.電荷耦合元件 30 3.2.5.雷射功率量測器 30 3.3.實驗材料 33 3.4.實驗流程 36 第四章 實驗結果與討論 37 4.1.實驗目標 37 4.2.實驗設計 37 4.3.校正及光檢知儀器 38 4.3.1.雷射干涉儀的調校 38 4.3.2.光偵測器 44 4.3.3.示波器 45 4.3.4.光學顯微鏡 47 4.4. PSO訊號的輸入與輸出 48 4.5.整流穩壓電路板 50 4.6.實驗結果 54 4.6.1.實驗一:連續波雷射光製程 54 4.6.2.實驗二:脈衝雷射光製程 55 4.6.3.實驗三:未經 PSO 的雷射輸出 57 4.6.4.實驗四:PSO位置同步輸出雷射製程(一) 58 4.6.5.實驗五:PSO位置同步輸出雷射製程(二) 62 第五章 結論與未來展望 65 5.1.結論 65 5.2.未來展望 65 參考文獻 67

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