簡易檢索 / 詳目顯示

研究生: Matoke Peter Mose
Matoke Mose Peter
論文名稱: 等通道角擠壓(ECAP)和高能球磨(HEBM)對摻雜SiC和Ni的鍛造AZ61-鎂合金進行儲氫應用影響之研究
Investigation of the effects of equal channel angular pressing (ECAP) and high energy ball milling (HEBM) on wrought AZ61-magnesium alloy doped with SiC and Ni for hydrogen storage application
指導教授: 黃崧任
Song-Jeng Huang
口試委員: 丘 群
Chun Chiu
顏怡文
Yee-wen Yen
陳復國
Fuh- Kuo Chen
陳元方
Yuan- Fang Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 英文
論文頁數: 91
中文關鍵詞: AZ61-鎂等通道角擠壓微觀結構儲氫再結晶
外文關鍵詞: AZ61-Magnesium, recrystallization
相關次數: 點閱:193下載:1
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報

這項研究的目的是研究通過ECAP和HEBM處理AZ61-鎂合金的儲氫性能。 SiC和Ni被用作為調節性能的添加劑。ECAP製程是已經被開發並應用於材料加工之塑性變形技術之一。球磨是廣泛運用於機械研磨的另一種方法,但要處理的材料量較少,因此缺乏擴大使用規模的潛力。而此研究的目的特別是採用上述兩種方法加工後AZ61-鎂合金的微觀結構演變,及其與儲氫性能的關係。在這項研究中並探討了添加劑的作用。
通過光學顯微鏡,結合掃描電子顯微鏡(SEM)的能量色散X-Ray和X-Ray衍射方法,從結果發現,鑄態樣品包含更多第二相,在均質化熱處理之後,第二相溶解在金屬基質中。顯微組織顯示,SiC / AZ61-鎂合金的主要第二相為β-Mg17Al12,Mg2Si和SiC。對於含鎳的樣品,其他相被確定為Mg2Ni和Al3Ni。當ECAP通過量增加時,可以發現β-Mg17Al12的量增加。最初的第二相之顆粒隨著通過次數增加並破碎成小顆粒狀,並均勻地分佈在金屬基質中。ECAP之技術被發現可以減小晶粒尺寸。顯微組織觀察顯示,經過四次通過後,拉長的亞晶粒形成了等軸晶體,這證實了四次通過後發生了動態再結晶。
發現這些微結構修飾對氫吸收和脫除具有積極作用。氫容量和動力學都隨著ECAP通過次數的增加而提高。但是由於材料的不均勻,含鎳樣品的容量略有下降。與ECAP處理的樣品相比,球磨樣品顯示出更快的動能。這部分是由於顆粒和微晶尺寸的減小以及比表面積的增加,有利於吸附動能。此現象還說明球磨會影響受表面控制和3D擴散控制的速率確定因素。四次通過的樣品具有最佳的吸收和解吸能力以及動力學。以下是最佳結果; AZ61-1%SiC(6.8wt。%),AZ61-1%SiC-1%Ni(6.4wt。%)和AZ61-1%SiC-2%Ni(6.5wt。%)。含鎳的樣品顯示出最佳的吸收和解吸速率(分別為0.33wt。%min-1和1.23wt。%min-1)。


The execution of this study was aimed at investigating the hydrogen storage properties of AZ61-Magnesium alloy when processed via ECAP and HEBM. SiC and Ni were used as additives for tuning the properties. ECAP is one of the severe plastic deformation techniques that has been developed and used for bulk materials processing. Ball milling is another method that has been widely used for mechanical milling but it lacks the potential for upscaling due to the small quantity of material being processed. In particular, the purpose of this master’s work was to study the microstructure evolution of AZ61-magnesium alloy and its relationship with hydrogen storage properties when processed by the two methods mentioned above. The effect of the additive was also explored in this work.
The microstructure was investigated by an optical microscope, scanning electron microscope joined with energy dispersive X-Ray, and X-Ray Diffraction methods. From the results, it was found that as-cast samples contained more second phases that were dissolved in the metal matrix after homogenization heat treatment. The microstructure showed that the major second phases are β-Mg17Al12, Mg2Si, and SiC for SiC/AZ61-magnesium alloy. For the samples with Ni, other phases were identified as Mg2Ni and Al3Ni. The quantity of β- Mg17Al12 was found to increase when ECAP passes are increased. The original second phase particles were fragmented into small particles with an increasing number of passes and became homogeneously distributed within the metal matrix. ECAP process was found to decrease the grain size. The microstructure observation showed that elongated sub-grains form equiaxed grains after four passes which confirmed that dynamic recrystallization happens after four passes.
Such microstructural modifications have been shown to have a beneficial effect on absorption and desorption of hydrogen. All the hydrogen capacity as well as the kinetics improved with a steady increase in ECAP passes. Nevertheless, sample capacity with Ni decreased marginally because of the materials disproportion. In comparison, ball milled samples displayed quicker kinetics compared to samples processed by ECAP. This is partly due to a reduction in the particle size and crystallite size and an increase in the specific surface area that favors sorption kinetics. This phenomenon also explains that ball milling affects the rate-determining factors which are controlled by the surface and influenced by 3D diffusion. The best absorption and desorption ability and kinetics were in four pass samples. The following are the best results: AZ61-1%SiC (6.8%), AZ61-1%SiC-1%Ni (6.4%) and AZ61-1%SiC-2%Ni (6.5%). Samples with Ni showed the highest absorption and desorption levels, respectively (0.33wt.% min-1and 1.23wt.%min-1).

1 INTRODUCTION - 1 - 1.1 Energy and its availability - 1 - 1.2 Background study - 3 - 1.3 Magnesium and its alloys - 5 - 1.3.1 Alloying elements and their roles - 6 - 1.3.2 Alloys of magnesium - 7 - 1.3.3 Processing techniques - 7 - 1.4 Applications - 8 - 1.5 Objectives of this study - 8 - 2 LITERATURE REVIEW - 9 - 2.1 Overview of hydrogen and hydrogen storage technologies - 9 - 2.1.1 Liquid hydrogen (LH2) - 9 - 2.1.2 Compressed hydrogen gas (GH2) - 9 - 2.1.3 Metal hydrides - 10 - 2.1.4 Carbon adsorption - 10 - 2.2 Hydrogen storage materials - 10 - 2.2.1 Complex hydrides - 10 - 2.2.2 Interstitial hydrides - 10 - 2.2.3 Magnesium based materials - 11 - 2.3 Technical requirements for hydrogen storage materials. - 12 - 2.3.1 High storage capacity - 14 - 2.3.2 Fast kinetics - 14 - 2.3.3 Cyclability - 15 - 2.3.4 Excellent reversibility - 15 - 2.3.5 Low cost - 15 - 2.4 Enhancement of hydrogen storage. - 15 - 2.4.1 Synthetic techniques - 16 - 2.4.2 Composition regulation - 17 - 2.4.3 Substitution - 17 - 2.4.4 Additives with catalytic effects - 18 - 2.5 Properties of hydrogen storage - 18 - 2.5.1 Thermodynamics - 18 - 2.5.2 Kinetics of hydrogen absorption and desorption. - 20 - 2.6 Metallurgy of magnesium and magnesium hydride. - 21 - 2.6.1 Crystal structure and phases. - 21 - 2.6.2 Deformation mechanism of magnesium alloys - 22 - 2.7 Principle of equal channel angular pressing (ECAP). - 23 - 2.7.1 Brief history of ECAP - 23 - 2.7.2 Geometry parameters of ECAP Die - 23 - 2.7.3 Processing parameters of ECAP process - 26 - 2.7.4 Microstructure evolution of hcp materials during ECAP - 27 - 2.7.5 Application of ECAP on metallurgy consolidation - 27 - 2.8 Mechanism of SiC on Hydrogen Storage - 28 - 2.8.1 Detailed discussion on the effects of SiC and ball milling: - 29 - 2.8.2 Related literature. - 32 - 3 METHODOLOGIES - 34 - 3.1 Materials - 34 - 3.2 Fabrication - 34 - 3.3 Sample preparation for ECAP - 36 - 3.4 ECAP pressing process. - 37 - 3.5 Ball Milling. - 39 - 3.6 Sample preparation for metallography. - 40 - 3.7 XRD Analysis. - 42 - 3.8 TG-DSC Measurement - 43 - 3.9 Hydrogen storage measurement device. - 44 - 4 RESULTS - 46 - 4.1 Microstructure characterization - 46 - 4.1.1 Morphology - 46 - 4.1.2 Grain size. - 48 - 4.1.3 Morphology of powders before and after absorption. - 55 - 4.2 XRD Results - 56 - 4.3 TG-DSC Analysis. - 60 - 4.4 Hydrogen absorption and desorption. - 65 - 5 DISCUSSION. - 72 - 5.1 Experimental Results. - 72 - 5.2 Experimental results and comparison with previous studies and related literatures. - 77 - 5.2.1 Absorption and desorption - 77 - 6 CONCLUSIONS - 82 - REFERENCES - 84 -

[1] Wang, L.S., Jiang, J.H., Ma, A.B., Li, Y.H., and Song, D.: ‘A critical review of Mg- based hydrogen storage materials processed by equal channel angular pressing’, Metals, 7, (9), pp. 324, 2017.
[2] Principi, G., Agresti, F., Maddalena, A., and Lo Russo, S.: ‘The problem of solid state hydrogen storage’, Energy, 34, (12), pp. 2087-2091, 2009.
[3] Bank, W.: ‘Inclusive green growth: the pathway to sustainable development’, Main report (English). Washington, DC: World Bank., 1, 2012.
[4] Sun, Y., Shen, C., Lai, Q., Liu, W., Wang, D.-W., and Aguey-Zinsou, K.-F.: ‘Tailoring magnesium based materials for hydrogen storage through synthesis: Current state of the art’, Energy Storage Materials, 10, pp. 168-198, 2018.
[5] James, B.D.: ‘Overview of hydrogen storage technologies’, Directed Technologies, Inc..,4001 North Fairfax Drive Suite 775, Arlington VA, 22203.
[6] Shao, H., He, L., Lin, H., and Li, H.-W.: ‘Progress and trends in magnesium-based materials for energy-storage research: A Review’, Energy Technology, 6, (3), pp. 445-458, 2018.
[7] Kalisvaart, W.P.: ‘Preparation and characterization of Mg-based hydrogen storage materials’. PhD. Dissertation, Technische Universiteit Eindhoven, 2008.
[8] Schneemann, A.W., J. L. Kang, S. Jeong, S. Wan, L. F. Cho, E. S. Heo, T. W. Prendergast, D. Urban, J. J. Wood, B. C. llendorf, M. D. and Stavila, V.: ‘Nanostructured metal hydrides for hydrogen storage’, Chem Rev, 118, (22), pp. 10775-10839, 2018.
[9] Norberg, N.S., Arthur, T.S., Fredrick, S.J., and Prieto, A.L.: ‘Size-dependent hydrogen storage properties of Mg nanocrystals prepared from solution’, J Am Chem Soc, 133, (28), pp. 10679-10681, 2011.
[10] Crivello, J.C., Dam, B., Denys, R.V., Dornheim, M., Grant, D.M., Huot, J., Jensen,
T.R., Latroche, M., Milanese, C., Milcius, D., Walker, G.S., Webb, C.J., Zlotea,
C., and Yartys, V.A.: ‘Review of magnesium hydride-based materials:
development and optimisation’, Appl Phys a-Mater, 122, (2), 2016.
[11] Yang, H., Ibikunle, A., and Goudy, A.J.: ‘Effects of Ti-based additives on the hydrogen storage properties of a LiBH4/CaH2 destabilized system’, Advances in Materials Science and Engineering, 2010, pp. 1-7, 2010.
[12] M, S.H., Sharma, S., and Kumar, B.: ‘A Review of severe plastic deformation’,
International Refereed Journal of Engineering and Science (IRJES), Volume 6,
(Issue 7), pp. PP.66-85, 2017.
[13] Huot, J., Skryabina, N.Y., and Fruchart, D.: ‘Application of severe plastic deformation techniques to magnesium for enhanced hydrogen sorption properties’, Metals, 2, (3), pp. 329-343, 2012.
[14] Bazzanella, N., Checchetto, R., and Miotello, A.: ‘Atoms and nanoparticles of transition metals as catalysts for hydrogen desorption from magnesium hydride’, Journal of Nanomaterials, pp. 1-11, 2011.
[15] Zhu, Y.T., and Lowe, T.C.: ‘Observations and issues on mechanisms of grain refinement during ECAP process’, Materials Science and Engineering A, 291, pp. 46–53, 2010.
[16] Rabkin, E., Skripnyuk, V., and Estrin, Y.: ‘Ultrafine-grained magnesium alloys for
hydrogen Storage obtained by severe plastic deformation’, Frontiers in Materials,
6, 2019.
[17] Krystian, M., Zehetbauer, M.J., Kropik, H., Mingler, B., and Krexner, G.: ‘Hydrogen storage properties of bulk nanostructured ZK60 Mg alloy processed by Equal Channel Angular Pressing’, Journal of Alloys and Compounds, 509, pp. S449-S455, 2011.
[18] Huang, S.J., Chiu, C., Chou, T.Y., and Rabkin, E.: ‘Effect of equal channel angular
pressing (ECAP) on hydrogen storage properties of commercial magnesium alloy
AZ61’, International Journal of Hydrogen Energy, 43, (9), pp. 4371-4380, 2018.
[19] Jianding Li, J.X., Bo Li, Liqing He , Huaijun Lin , Hai-Wen Li , and Huaiyu Shao:
‘Advanced SEM and TEM techniques applied in Mg-based hydrogen storage
research’, Scanning, pp. 6057496, 2018.
[20] Miyahara, Y., Horita, Z., and Langdon, T.G.: ‘Exceptional superplasticity in an AZ61 magnesium alloy processed by extrusion and ECAP’, Materials Science and Engineering: A, 420, (1-2), pp. 240-244, 2006.
[21] Wang, C.-J., Deng, K.-K., Nie, K.-B., Shang, S.-J., and Liang, W.: ‘Competition behavior of the strengthening effects in as-extruded AZ91 matrix: Influence of pre-existed Mg17 Al12 phase’, Materials Science and Engineering: A, 656, pp. 102-110, 2016.
[22] Czerwinski, F.: ‘Magnesium injection molding’, springer.com (eBook), 2007.
[23] Li, X., Jiang, J.-H., Zhao, Y.-H., Ma, A.-B., Wen, D.-J., and Zhu, Y.-T.: ‘Effect of equal-channel angular pressing and aging on corrosion behavior of ZK60 Mg alloy’, Transactions of Nonferrous Metals Society of China, 25, (12), pp. 3909-3920, 2015.
[24] Chen, Y.A., Huang, H., Fu, J., Guo, Q., Pan, F., Deng, S., Li, J., and Zhao, G.: ‘The synthesis and hydrogen storage properties of Mg2Ni substituted with Cu, Co’, Journal of Materials Research, 24, (4), pp. 1311-1316, 2011.
[25] Yao, X., and Lu, G.: ‘Magnesium-based materials for hydrogen storage: Recent advances and future perspectives’, Science Bulletin, 53, (16), pp. 2421-2431, 2008.
[26] Varin, R.A., Zbroniec, L., Polanski, M., and Bystrzycki, J.: ‘A review of recent advances on the effects of microstructural refinement and nano-catalytic additives on the hydrogen storage properties of metal and complex hydrides’, Energies, 4, (1), pp. 1-25, 2010.
[27] Langdon, T.G.: ‘The principles of grain refinement in equal-channel angular pressing’,
Materials Science and Engineering: A, 462, (1-2), pp. 3-11, 2007.
[28] Ouyang, L.Z., Cao, Z.J., Wang, H., Liu, J.W., Sun, D.L., Zhang, Q.A., and Zhu, M.: ‘Dual-tuning effect of In on the thermodynamic and kinetic properties of Mg2Ni dehydrogenation’, International Journal of Hydrogen Energy, 38, (21), pp. 8881-8887, 2013.
[29] Abdessameud, S., Mezbahul-Islam, M., and Medraj, M.: ‘Thermodynamic modeling of hydrogen storage capacity in Mg-Na alloys’, The Scientific World Journal, pp. 190320, 2014.
[30] Yuan, H., An, Y., Xu, G., and Chen, C.: ‘Hydriding behavior of magnesium-based hydrogen storage alloy modified by mechanical ball-milling’, Materials Chemistry and Physics, 83, (2-3), pp. 340-344, 2004.
[31] Ma, T., Isobe, S., Wang, Y., Hashimoto, N., and Ohnuki, S.: ‘Nb-Gateway for hydrogen desorption in Nb2O5 Catalyzed MgH2 Nanocomposite’, The Journal of Physical Chemistry C, 117, (20), pp. 10302-10307, 2013.
[32] Kojima, Y., Miyaoka, H., and Ichikawa, T.: ‘Hydrogen storage materials’, in Suib, S.L. (Ed.): ‘New and future developments in catalysis’, pp. 99-136, (2013).
[33] Liu, Y., and Pan, H.: ‘Hydrogen storage materials’, in Suib, S.L. (Ed.): ‘New and future developments in catalysis’, pp. 377-405 (2013).
[34] Hull, A.W.: ‘The crystal structure of magnesium’, Proceedings of the National
Academy of Sciences of the United States of America, 3, (7), pp. 470-473, 1917.
[35] L. Schmerr, B. Crouse, R. Walbridge, and S. Wormley. (2001, 6/17). Primary metallic crystalline structures
Available:
https://www.ndeed.org/EducationResources/CommunityCollege/Materials/Structure/ metallic_structures.htm, accessed 6/17 2020.
[36] Hort, N., Huang, Y., and Kainer, K.U.: ‘Intermetallics in magnesium alloys’,
Advanced Engineering Materials, 8, (4), pp. 235-240, 2006.
[37] Shi, Q.: ‘Recycling of titanium alloys from machining chips using equal channel angular pressing’, figshare. Thesis., 2015.
[38] Langdon, T.G.: ‘The characteristics of grain refinement in materials processed by severe plastic deformation’, Advanced Materials Science., 13, pp. 6-14, 2006.
[39] Djavanroodi, F., Omranpour, B., Ebrahimi, M., and Sedighi, M.: ‘Designing of ECAP parameters based on strain distribution uniformity’, Progress in Natural Science: Materials International, 22, (5), pp. 452-460, 2012.
[40] Shaeri, M.H., Shaeri, M., Ebrahimi, M., Salehi, M.T., and Seyyedein, S.H.: ‘Effect of ECAP temperature on microstructure and mechanical properties of Al–Zn–Mg–Cu alloy’, Progress in Natural Science: Materials International, 26, (2), pp. 182-191, 2016.
[41] Mani, B., and Paydar, M.H.: ‘Application of forward extrusion-equal channel angular pressing (FE-ECAP) in fabrication of aluminum metal matrix composites’, Journal of Alloys and Compounds, 492, (1-2), pp. 116-121, 2010.
[42] Ranjbar, A., Guo, Z.P., Yu, X.B., Wexler, D., Calka, A., Kim, C.J., and Liu, H.K.: ‘Hydrogen storage properties of MgH2–SiC composites’, Materials Chemistry and Physics, 114, (1), pp. 168-172, 2009.
[43] Ranjbar, A., Guo, Z.P., Yu, X.B., Attard, D., Calka, A., and Liu, H.K.: ‘Effects of SiC nanoparticles with and without Ni on the hydrogen storage properties of MgH2’, International Journal of Hydrogen Energy, 34, (17), pp. 7263-7268, 2009
[44] Guglya, A., Kalchenko, A., Lyubchenko, E., Marchenko, Y., and Semenov, A.: ‘Layers of nanocrystalline SiC as a new type of solid-state hydrogen storage’, Journal of Nanotechnology, 2018, pp. 1-6, 2018.
[45] Jalil, Z.: ‘The role of SiC on the desorption temperature of Mg-based hydrogen
storage materials prepared by intensive milling method’, KnE Engineering, 1, (1),
2016.
[46] Glage, A., Ceccato, R., Lonardelli, I., Girardi, F., Agresti, F., Principi, G., Molinari, A., and Gialanella, S.: ‘A powder metallurgy approach for the production of a MgH2–Al composite material’, Journal of Alloys and Compounds, 478, (1-2), pp. 273-280, 2009.
[47] Huang, S.-J., Rajagopal, V., and Ali, A.N.: ‘Influence of the ECAP and HEBM processes and the addition of Ni catalyst on the hydrogen storage properties of AZ31-x Ni (x=0,2,4) alloy’, International Journal of Hydrogen Energy, 44, (2), pp. 1047-1058, 2019.
[48] Huang, S.-J., Rajagopal, V., Chen, Y.L., and Chiu, Y.-H.: ‘Improving the hydrogenation properties of AZ31-Mg alloys with different carbonaceous additives by high energy ball milling (HEBM) and equal channel angular pressing (ECAP)’, International Journal of Hydrogen Energy, 2019.
[49] Muthukumar, P., Prakashmaiya, M., and Murthy, S.: ‘Experiments on a metal hydride based hydrogen storage device’, International Journal of Hydrogen Energy, 30, (15), pp. 1569-1581, 2005.
[50] Jalil, Z., Rahwanto, A., Ismail, I., Sofyan, H., and Handoko, E.: ‘The use of nano-silicon carbide and nickel as catalyst in magnesium hydrides (MgH2) for hydrogen storage material application’, Materials Research Express, 5, (6), pp. 064002, 2018.
[51] Song, Y., Wang, M., Zong, Y., He, R., and Jin, J.: ‘Grain Refinement by Second Phase Particles under Applied Stress in ZK60 Mg Alloy with Y through Phase Field Simulation’, Materials (Basel), 11, (10), 2018.
[52] Vajo, J.J., Mertens, F., Ahn, h.C., Jr, R.C.B., and Fultz, B.: ‘Altering hydrogen storage properties by hydride destabilization through alloy formation: LiH and MgH2 destabilized with Si’, J. Phys. Chem., B, (108), pp. 13977-13983, 2004.
[53] Wang, Y., Zhou, Z., Zhou, W., Xu, L., Guo, J., and Lan, Z.: ‘Effects of in-situ formed Mg2Si phase on the hydrogen storage properties of Mg Li solid solution alloys’, Materials & Design, 111, pp. 248-252, 2016.
[54] Dalibor Vojtìch, and Knotek, V.: ‘Magnesium alloys for hydrogen storage’,
Journal of Materials and technology, 46, (3) , 2012.
[55] Kim, K.J., Jr, K.T.F., Lloyd, G., Razani, A., and Shanahan, K.L.: ‘Performance of high power metal hydride reactors’, International Journal of Hydrogen Energy, 23, (5), pp. 355-362, 1998.

無法下載圖示 全文公開日期 2022/07/30 (校內網路)
全文公開日期 2025/07/30 (校外網路)
全文公開日期 2030/07/30 (國家圖書館:臺灣博碩士論文系統)
QR CODE