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研究生: 曹育智
YU-JHIH CAO
論文名稱: 應用類神經網路與基因遺傳演算法於聚丙烯/苯乙烯三嵌段聚合物複合材料之多品質加工參數最佳化
Optimization of Process Parameters for Multiple Qualities of PP/SEBS Composites by Neural Networks and Genetic Alogrithms
指導教授: 黃昌群
Chang-Chiun Huang
口試委員: 邱士軒
Shih-Hsuan Chiu
郭中豐
Chung-Feng Jeffrey Kuo
學位類別: 碩士
Master
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 66
中文關鍵詞: 射出成型類神經網路基因遺傳演算法苯乙烯三嵌段聚合物聚丙烯
外文關鍵詞: Back-Propagation Network, GA
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  • 射出成型是高分子材料最常使用的製造方法,而射出成型製程的參數設定,因太依賴設計者的經驗或試誤法,所以會引起時間上的浪費。因此有必要在加工前有設定加工參數的正確數據資訊。本論文採用苯乙烯三嵌段聚合物與聚丙烯之複合材料,探討射出成型最佳拉應力與硬度之加工參數,其中加工參數包含射出溫度、混煉比例、螺桿轉速以及射出速度;並應用類神經網路來預測加工參數與產品品質之間的交互影響。最後,以生產品質作為遺傳算法的目標函數,並以預測的產品品質作為遺傳算法的拘束條件,之後我們透過複製、交配以及突變的計算找出最大適應度值的加工參數。由研究結果顯示,結合類神經網路與基因遺傳演算法具有找出射出成型最佳加工參數的效果。


    Abstract
    The injection molding is the mostly used manufacturing method for Polymers. The processing parameters setting of injection molding heavily depends on designers' experience or trial-and-error procedures, so it consumes much time. Thus, it is prerequisite to set up the correct processing parameters before processing. This paper uses a compound material of SEBS and polypropylene to investigate the optimal processing parameters of injection molding for optimizing tensile stress and hardness. The parameters include injection temperature, mixing ratio, screw speed and injection speed. The neural network model is applied to predict the reciprocal effects between processing parameters and product quality. For the genetic algorithm, it takes the product quality as the basis of the objective function and the quality predictions as the basis of constraint conditions. We calculate the maximum fitness value of the processing parameters with reproduction, crossover and mutation. The results show that the proposed method can find the optimum processing parameters of injection molding for multiple qualities.

    目錄 摘要 I ABSTRACT II 致謝 III 目錄 IV 圖索引 VI 表索引 VIII 第一章 緒論 1 1.1 前言 1 1.2 研究動機與目的 2 1.3 文獻回顧 3 1.3.1 苯乙烯三嵌段聚合物、聚丙烯與混煉製備3 1.3.2 預測模型建構 4 1.3.3 加工參數最佳化 5 1.4 論文架構 7 第二章 實驗材料與設備 8 2.1 材料介紹 8 2.1.1 苯乙烯三嵌段聚合物 8 2.1.2 聚丙烯 9 2.2 加工設備 11 2.2.1 射出成型機 11 2.2.2 單螺桿混煉機 13 2.3 材料分析儀器 14 2.3.1 熱重損失分析儀 14 2.3.2 熱示差分析儀 15 2.3.3 萬能拉力試驗機 16 2.3.4 蕭氏硬度計 18 第三章 類神經網路與基因遺傳演算 21 3.1 類神經網路 21 3.2 基因演算法 28 3.2.1 編碼 30 3.2.2 適應函數設計 31 3.2.3 複製 31 3.2.4 交配 33 3.2.5 突變 35 第四章 實驗規劃及結果討論 36 4.1 實驗材料 36 4.2 材料分析 37 4.3 實驗規劃 39 4.3.1 田口實驗規劃及實驗結果 39 4.3.2 倒傳遞類神經規劃及實驗結果 51 4.3.3 遺傳演算規劃及實驗結果 56 第五章 結論與未來展望 61 5.1 結論 61 5.2 未來展望 61 參考文獻 63

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