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研究生: 陳高山
Kao-Shan Chen
論文名稱: 應用精實六標準差於服務作業之改善
Using Lean Six-Sigma to Improve Service Operations
指導教授: 王福琨
Fu-Kwun Wang
口試委員: 徐世輝
Shey-Huei Sheu
吳宗成
Tzong-Chen Wu
歐陽超
Ou-Yang Chao
郭瑞祥
Ruey-Shan Guo
林則孟
James T. Lin
學位類別: 博士
Doctor
系所名稱: 管理學院 - 管理研究所
Graduate Institute of Management
論文出版年: 2009
畢業學年度: 97
語文別: 英文
論文頁數: 84
中文關鍵詞: 服務作業精實六標準差創新問題解決原理軟性系統方法論
外文關鍵詞: service operation, Lean Six Sigma, TRIZ, SSM
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  • 在今日競爭激烈的時代裡,服務性作業所創造出的價值,以美國而言已經超過 80% 的 GDP,而全世界也正以飛快的速度在成長;同時,維護及服務使用的成本已經遠大於當初採購的成本,且改善速度及服務品質的潛在價值也與降低成本同等重要,甚至超越它。 因此,本研究的目的在於結合創新的方法論,發展出能夠快速解決服務性作業的方法。 首先以精實六標準差為基礎,結合創新問題解決原理(TRIZ)及軟性系統方法論(SSM),將其運用於服務性作業的改善。
    精實六標準差是一種提升顧客滿意度、降低成本、改善效率的方法論,係由精實生產(Lean Production,簡稱Lean)與六標準差(Six Sigma)方法,將其整合應用以發展精實六標準差方法論,最主要的理由是基於能夠從這兩種方法的個別執行結果中獲得互補性質的效益。精實六標準差方法論中,對於服務性作業的改善並無較佳的處理方式,因此本研究在精實六標準差的改善階段中,整合了創新問題解決原理(The theory of inventive problem solving;TRIZ),以及軟性系統方法論(The Soft Systems Methodology;SSM),解決了服務性作業的問題,以期能提升顧客滿意及企業經營績效。
    最後藉由二個實務案例的導入,以檢驗本研究所發展出來的整合式方法論在服務業應用方面及服務性作業的功效。在這兩案例當中,第一個案例是服務業運用精實六標準差結合創新問題解決原理的執行;另一個案例是製造業中服務性作業運用精實六標準差結合軟性系統方法論的執行。從這兩個實務案例導入後的效益,可彰顯本研究所提出這兩種方法論所具有的效力,因此我們相信這些整合性的方法論可適用於服務業或製造業的服務性作業改善的任務。


    Service operations now comprise more than 80% of the GDP in the United States and are rapidly growing around the world. It typically cost more to maintain and service an application than the initial purchase price. The revenue growth potential of improving the speed and quality of service often overshadows the cost reduction opportunities. Therefore, the purpose of this research aims at combining inventive method and developing quick win strategy for solving the problem of service operations.
    Firstly, for the purpose of service operation, the Lean Six Sigma approach is a methodology that integrates TRIZ & SSM to improve the business opportunities in customer satisfaction, cost, and process speed for manufacturing and service industry. In this research, we attempt to extend the Lean Six Sigma to a broader application in the service industry and integrate TRIZ & SSM methodology to enhance the traditional techniques of Lean Six Sigma used in the improve step which rely on psychological brainstorming tools.
    Finally, two empirical case studies were conducted to examine the efficacy of these integrated methodologies for their applications to service operation in particular. The first case was for the implementation of the Lean Six Sigma methodology combined with TRIZ in service industry, and the other one was integrated with SSM methodology in the service operation of manufacturing industry. The achievement obtained from implementing these project cases have highlighted the good capabilities of the methodologies proposed in this research, and therefore it is believed that they can be both applied to the service and manufacturing industry for performing the tasks of process improvement.

    Abstract (Chinese) ……………………………………………………………….. i Abstract …………………………………………….…………………………..… ii Acknowledgments ……………………………………………………………….. iii Contents ………………………………………..………………………………… iv List of Tables …...…………………………………………………………...…… vi List of Figures ………………………………………………………….………… viii 1. Introduction ……………………………………………………………..…..… 1 1.1 Research background ………………….……………………………..……… 1 1.2 Research objectives ……………………………………………………..…… 3 1.3 Research framework …………………………………………………….…… 4 2. Literature Review …………………….…………………………………..…… 5 2.1 Lean Six Sigma ……………………..…………………………………..…… 5 2.2 TRIZ ……………………………..…………………………………...……… 15 2.3 SSM ……………………………………………………………………..…… 25 3. Methodology ………………………………….……………………….………. 39 3.1 Lean Six Sigma ………………………………………………………….…… 39 3.2 Lean Six Sigma with TRIZ and SSM …………………………….……..…… 44 4. Case Study of Lean Six Sigma with TRIZ ……………………………….…… 49 4.1 The background of the case ………………………………………..…...….… 49 4.2 Implementing the Lean Six Sigma and TRIZ methodology …………...….… 49 4.3 The implementation results and discussions ……...…………..……...… 63 5. Case Study of Lean Six Sigma with SSM ………,…………………..…..…… 65 5.1 The background of the case ………………………………………..………… 65 5.2 Implementing the Lean Six Sigma and SSM methodology ……………….… 65 5.3 The implementation results and discussions ……..………………..……… 75 6. Conclusion and Future Research ……………………………………………… 77 6.1 Conclusion …………………………………………………………………… 77 6.2 Future research …………………………………………………….………… 77 References …………………………………………………………………..…… 78

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