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研究生: 黃正宇
Cheng-Yu Huang
論文名稱: 運用有限元素分析模擬具缺陷軸承滾動之實驗比較
Time-Frequency Analysis of Bearing Rolling with Defection Using Finite Element Method
指導教授: 劉孟昆
Meng-Kun Liu
黃育熙
Yu-Hsi Huang
口試委員: 徐慶琪
Ching-Chi Hsu
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 75
中文關鍵詞: 軸承缺陷深溝滾珠軸承故障診斷有限元素分析傅立葉轉換
外文關鍵詞: bearing defect, groove ball bearings, fault diagnosis, Finite Element Analysis, Fourier Transform
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本研究探討深溝滾珠軸承中比較具缺陷及健康的軸承,通過模擬軸承轉動產生的振動信號。目前國內利用有限元素分析滾動軸承在有缺陷時的時域及頻域相對較少,大部分以實體軸承實驗較多,所以本文利用有限元素法商用軟體ABAQUS進行軸承滾動模擬。
為研究有故障的滾動軸承及其振動特點,分析存在缺陷的滾動軸承的頻率特徵,本次實驗針對內環的缺陷進行分析。利用前述的分析方法,本研究(一)設計以型號6205及6204之深溝滾珠軸承,利用電腦輔助設計軟體PRO-E繪製幾何外型,在所建立的內環模型上製作缺陷;(二)在ABAQUS上進行模擬分析,並同時建立時間-振幅的時域圖,並利用數據採集及信號處理,經由快速傅立葉分析提取軸承損壞元件的特徵頻率,以達到預測軸承故障進行的目的。
在變化軸心轉速、摩擦係數等相關參數來檢測參數對於模擬結果的差異性,根據對比本研究團隊過去的實驗結果,顯示有限元素模擬得到的資料分析結果與實體軸承訊號得出的量測結果相近,先得知採用摩擦係數0.08的結果最為準確。再利用此條件進行模擬分析,軸承無缺陷與分別具有內環及外環缺陷時的加速度與應力週期變化,可明顯辨識軸承的健康程度,故本研究提供一可信的軸承缺陷分析方法。


This study discusses the relatively defective and healthy bearings in deep groove ball bearings. At present, most domestic research of the rotor bearing fault focus on the experimental study, and only a few of them apply the finite element method to analyze the rotor bearing faults with respect to the time and frequency domain. Therefore, this paper uses the finite element method commercial software ABAQUS to simulate the motion of rotor bearing.
In order to study the faulty rolling bearing and its vibration characteristics, this experiment analyzes the defects of the inner ring and discusses the frequency characteristics of the defective rolling bearing. Using the aforementioned analysis methods, this study (1) uses the computer-aided design software PRO-E to draw the geometric appearance, and creates defects on the established inner ring model of 6204 and 6205; and (2) performs simulation analysis on ABAQUS and establishes a time-amplitude time domain diagram. In addition, data acquisition and signal processing techniques such as fast Fourier transform are used to extract the characteristic frequencies of bearing damage components in order to predict bearing failure.
The simulation results are compared by changing the relevant parameters such as the shaft speed and friction coefficient. According to the literature of Case Western Reserve University and the previous experimental results of this research team, it is shown that the simulation results by using finite element method are similar to those obtained from the experiment, and it is known that the most accurate result is when applying the friction coefficient of 0.08 to conduct the simulation. Using this condition for simulation analysis, the conditions of healthy bearing, inner ring defect, and outer ring defects can be clearly identified by observing the cyclic changes of acceleration and stress. Therefore, this study provides a credible bearing defect analysis method.

摘要 I Abstract II 致謝 IV 圖目錄 VIIII 表目錄 VIII 第1章 緒論 1 1.1 前言 1 1.2 研究動機 2 1.3 文獻回顧 5 1.4 研究方法與論文架構 9 第2章 訊號分析基礎及有線元素法基本理論 10 2.1 離散傅立葉轉換 10 2.2 矩陣形式 12 2.3 快速傅立葉轉換 12 2.4 有限元素法原理 14 2.5 有限元素法計算之優點 14 第3章 軸承設計製作及分析方法 15 3.1 軸承製造過程解說 15 3.2 軸承各部零件 16 3.3 滾珠軸承損壞形式 17 3.3.1 內環損壞頻率 18 3.3.2 外環損壞頻率 18 3.3.3 滾珠自旋頻率 19 3.4 Abaqus軸承模擬計算流程 20 3.5 接觸條件 22 3.6 確定分析步 23 3.7 確定分析類型 24 3.8 網格條件設定 24 3.9 邊界條件及負載設定 25 3.10 工作結果分析 26 第4章 結果分析與討論 27 4.1 摩擦係數條件變更 27 4.1.1 時域及頻域計算 30 4.2 軸承轉速條件變更 35 4.2.1 時域及頻域計算 37 4.3 內.外圈應力分析 50 第5章 結論及未來展望 60 5.1 結論 60 5.2 未來展望 62 參考文獻 63

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全文公開日期 2027/08/08 (校外網路)
全文公開日期 2027/08/08 (國家圖書館:臺灣博碩士論文系統)
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