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研究生: 蔡智群
Jhih-Chun Tsai
論文名稱: 生質柴油與石化柴油對引擎零組件磨潤性能的影響
The Effects of Biodiesel and Petro-Diesel on The Tribological Performance of Engine Components
指導教授: 林原慶
Yuan-Ching Lin
口試委員: 呂道揆
Daw-Kwei Leu
張復瑜
Fuh-Yu Chang
鍾俊輝
Chun-Hui Chung
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 166
中文關鍵詞: 生質柴油磨潤性能引擎機油含水量微震磨耗
外文關鍵詞: biodiesel, tribological performance, engine oil, water content, fretting wear
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  • 本文目的在於探討生質柴油與石化柴油對引擎零組件磨潤性能的影響。利用經實機測試後之機油與自行調製不同含水量的石化柴油及不同濃度生質柴油,將此兩類型之試驗用油利用TE77往復磨耗試驗機與微震磨耗試驗機分別 進行滑動磨耗試驗及微震磨耗試驗。並且在不同的試驗溫度、含水量等條件下進行磨耗試驗。此外,利用SEM、EDS等儀器進行磨耗表面形貌觀察與表面膜成份分析。
    試驗結果顯示,實機測試後之機油磨耗試驗中,室溫時,其抗磨耗能力由引擎機油中物理吸附膜與微液動壓效應的強弱所主導;而在150°C時,則由引擎機油中ZDDP添加劑分解含量的多寡及反應速率所主導。燃料油試驗中,在室溫時,含水量增加,能在表面形成連續水膜並生成氧化膜,以提升燃料油的抗磨耗能力;在溫度70°C時,含水量增加會與生質燃料油中的脂肪酸甲酯奪爭吸附位置並生成氧化膜。此外,含水量增加會阻礙石化柴油形成抗磨耗生成物,造成燃料油磨耗量隨之增加。微震磨耗試驗中, B20燃料油中的脂肪酸甲酯具有阻尼(damper)的效果,因此其表面損傷均較D100燃料油輕微。此外,含水量增加亦會導致燃料油酸化且具腐蝕性,進而造成腐蝕磨耗。


    This paper aims to investigate the effects of biodiesel and petro-diesel on the tribological performance of engine components. Wear test oil can be divided into two types.The first type is egine oil through field test.The second type is the mixture of diesel(D100) and biodiesel(B5,B50,B100) for different water content.Sliding and fretting wear tests are performed under different test temperature and water content conditions by Cameron-Plint TE77 reciprocating and fretting wear test rig. In addition, use scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS) separately to observe the morphology of wear specimens and indentify the composition of surface films
    Results show that wear tests of field test engine oil at room temperature, the anti-wear ability of engine oil is dominated by the physical adsorption capacity and micro-hydrodynamic effects; while at 150°C, the anti-wear ability of engine oil is depend on the mount of decomposition of ZDDP additives and their chemical reaction rate.In the fuel oil tests, at room temperature, the increasing water content in the fuel oil can form a continuous film of water on the surface and produce oxide films to improve the anti-wear ability of fuel oil; while at 70°C,the increasing water content in the bio-fuel oil and the ester adsorptive films in the bio-fuel oil will compete the adsorptive positions with each other and produce oxide films. In addition, the increasing water content in petro-diesel will hinder the formation of anti-wear products and results in increasing wear volume. In the fretting wear tests, the ester adsorptive films in B20 fuel provide damping effects, so the surface damage of B20 fuel is slighter than D100 fuel. In addition, the increasing water content of fuel oil will casue fuel oil acidfied and result in corrosion wear.

    摘要 I Abstract II 誌謝 IV 目錄 VI 圖目錄 IX 表目錄 XIV 第一章 緒論 1 1.1 研究動機 1 1.2 模型構想簡介 2 第二章 文獻回顧 3 2.1 引擎機油功能與組成 3 2.1.1 引擎機油的功能 3 2.1.2 引擎機油的組成 4 2.1.2.1 基礎油的種類 4 2.1.2.2 添加劑的種類 5 2.2 機油劣化研究 9 2.2.1 機油劣化原因 9 2.2.2 機油劣化相關研究 11 2.3 含水量對燃油的影響研究 13 2.4 生質油的種類與研究 14 2.5 微震磨耗 19 2.5.1 微震定義與磨耗機制 19 2.5.2 微震磨耗預防與相關研究 22 2.6 潤滑模式 24 2.7 摩擦與磨耗機構 29 2.7.1 摩擦型態 29 2.7.2 磨耗機構 30 2.8 固體表面與接觸型態 35 2.8.1 表面粗糙度 35 2.8.2 接觸應力計算 36 第三章 實驗儀器與方法 40 3.1 實驗儀器 40 3.2 分析儀器 48 3.3 試片規格 49 3.4 試驗用油 52 3.5 試驗條件 54 3.6 磨耗體積計算 56 3.7 試驗步驟 57 第四章 結果與討論 62 4.1 實機測試之機油的劣化評估 63 4.1.1 室溫磨耗試驗 63 4.1.2 恆溫150°C試驗 73 4.1.3 實機測試後之機油抗磨耗能力劣化評估 82 4.2 燃料油在室溫滑動磨耗試驗下摩擦行為與磨耗型態 84 4.2.1 含水量0%磨耗試驗 84 4.2.2 含水量1%磨耗試驗 94 4.2.3 含水量10%磨耗試驗 103 4.3 燃料油在70°C滑動磨耗試驗下摩擦行為與磨耗型態 110 4.3.1 含水量0%磨耗試驗 111 4.3.2 含水量1%磨耗試驗 119 4.3.3 含水量10%磨耗試驗 128 4.3.4 燃料油在室溫及70°C條件下其磨潤性能的評估 135 4.4 燃料油在室溫微震磨耗試驗下磨耗型態 141 4.4.1 D100不同含水量磨耗試驗 141 4.4.2 B20不同含水量磨耗試驗 147 4.4.3 含水量對D100與B20燃料油微震磨耗行為的影響評估 153 第五章 結論與建議 160 5.1 結論 160 5.2 建議 161 參考文獻 162

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